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IAC Assessment: MA0347
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IAC Assessment: MA0347
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IAC Center University of Massachusetts
Assessment Year 1995
Principal Product Heat Treatment of Steel Parts
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 31
Plant Area (Sq.Ft.) 41,500
Annual Production 9,968,000 Pounds
Production Hrs. Annual 7,500
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $246,444 3,270,516 kWh $0.08
Natural Gas $218,487 41,930 MMBtu $5.21
TOTAL ENERGY COSTS $495,843
RECOMMENDED SAVINGS* $47,097 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,066
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz) Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz)
$ kWh $ MMBtu $ gal $ lb
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$10,329
Cost:
$20,441
$13,551 145,955 $(-3,222) (-622) - - - - $13,551
145,955
kWh
$(-3,222)
(-622)
MMBtu
-
-
gal
-
-
lb
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,019
Cost:
$1,750
- - $3,019 582 - - - - -
-
kWh
$3,019
582
MMBtu
-
-
gal
-
-
lb
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,154
Cost:
$8,175
$2,154 28,429 - - - - - - $2,154
28,429
kWh
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$364
Cost:
$80
$364 5,275 - - - - - - $364
5,275
kWh
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$319
Cost:
$900
$319 4,689 - - - - - - $319
4,689
kWh
-
-
MMBtu
-
-
gal
-
-
lb
06: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$29,912
Cost:
$51,750
- - - - $29,912 5,760 - - -
-
kWh
-
-
MMBtu
$29,912
5,760
gal
-
-
lb
07: 3.6194 SHIP HYDRAULIC OIL TO SECONDARY FUEL PROGRAM Savings:
$1,000
Cost:
-
- - - - - - $1,000 - -
-
kWh
-
-
MMBtu
-
-
gal
$1,000
-
lb
TOTAL RECOMMENDED Savings:
$47,097
Cost:
$83,096
$16,388 184,348 $(-203) (-40) $29,912 5,760 $1,000 - $16,388
184,348
kWh
$(-203)
(-40)
MMBtu
$29,912
5,760
gal
$1,000
-
lb
TOTAL IMPLEMENTED Savings:
$32,066
Cost:
$59,925
$2,154 28,429 - - $29,912 5,760 - - $2,154
28,429
kWh
-
-
MMBtu
$29,912
5,760
gal
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ gal $ lb
Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz) Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz)