IAC logo
IAC Assessment: MA0364
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MA0364
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Massachusetts
Assessment Year 1996
Principal Product Commercial steel treating
NAICS n/a
SIC 3399 - Primary Metal Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 41
Plant Area (Sq.Ft.) 38,400
Annual Production 365,000 Pieces
Production Hrs. Annual 7,488
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $296,805 5,545,721 kWh $0.05
Electricity Demand $127,880 13,488 kW-months/year $9.48
Natural Gas $79,999 16,327 MMBtu $4.90
TOTAL ENERGY COSTS $511,583
RECOMMENDED SAVINGS* $32,314 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$20,546
Cost:
$119,500
$(-5,530) (-216,882) $(-274) (-29) - - - - - - $26,350 - $(-5,530)
(-216,882)
kWh
$(-274)
(-29)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$26,350
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$5,996
Cost:
$2,009
- - - - - - $5,996 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,996
-
Tgal
-
-
$
-
-
$
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$652
Cost:
$12,000
- - - - $652 133 - - - - - - -
-
kWh
-
-
kW-months/year
$652
133
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,606
Cost:
-
$1,931 61,254 - - - - - - $(-325) - - - $1,931
61,254
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-325)
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,454
Cost:
$900
$1,454 24,619 - - - - - - - - - - $1,454
24,619
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$755
Cost:
$4,800
$755 23,740 - - - - - - - - - - $755
23,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$477
Cost:
$1,100
$477 15,533 - - - - - - - - - - $477
15,533
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$360
Cost:
-
$360 14,068 - - - - - - - - - - $360
14,068
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$297
Cost:
-
$297 9,672 - - - - - - - - - - $297
9,672
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$171
Cost:
$237
$171 5,569 - - - - - - - - - - $171
5,569
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,314
Cost:
$140,546
$(-85) (-62,427) $(-274) (-29) $652 133 $5,996 - $(-325) - $26,350 - $(-85)
(-62,427)
kWh
$(-274)
(-29)
kW-months/year
$652
133
MMBtu
$5,996
-
Tgal
$(-325)
-
$
$26,350
-
$
TOTAL IMPLEMENTED Savings:
$774
Cost:
$1,100
$774 25,205 - - - - - - - - - - $774
25,205
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material