IAC logo
IAC Assessment: MA0419
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MA0419
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Massachusetts
Assessment Year 1998
Principal Product Aluminuma and Zinc Die Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 80,000
Annual Production 6,422 Tons
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $354,262 5,911,782 kWh $0.06
Electricity Demand $124,658 12,816 kW-months/year $9.73
Natural Gas $329,243 91,614 MMBtu $3.59
TOTAL ENERGY COSTS $808,636
RECOMMENDED SAVINGS* $280,914 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $242,183
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2514 COVER OPEN TANKS Savings:
$168,295
Cost:
$5,000
- - - - $1,450 500 $166,845 194,986 - - -
-
kWh
-
-
kW-months/year
$1,450
500
MMBtu
$166,845
194,986
lb
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$54,360
Cost:
$118,235
$36,853 590,270 $17,507 1,837 - - - - - - $36,853
590,270
kWh
$17,507
1,837
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$36,192
Cost:
$201,500
- - - - $36,192 12,480 - - - - -
-
kWh
-
-
kW-months/year
$36,192
12,480
MMBtu
-
-
lb
-
-
$
04: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$10,000
Cost:
$3,120
- - - - - - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$10,000
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$3,822
Cost:
$9,000
- - - - $3,822 565 - - - - -
-
kWh
-
-
kW-months/year
$3,822
565
MMBtu
-
-
lb
-
-
$
06: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$3,967
Cost:
-
- - - - - - - - $3,967 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$3,967
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,739
Cost:
-
$1,739 27,843 - - - - - - - - $1,739
27,843
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,539
Cost:
$7,125
- - - - - - - - $2,539 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$2,539
-
$
TOTAL RECOMMENDED Savings:
$280,914
Cost:
$343,980
$38,592 618,113 $17,507 1,837 $41,464 13,545 $166,845 194,986 $16,506 - $38,592
618,113
kWh
$17,507
1,837
kW-months/year
$41,464
13,545
MMBtu
$166,845
194,986
lb
$16,506
-
$
TOTAL IMPLEMENTED Savings:
$242,183
Cost:
$135,355
$38,592 618,113 $17,507 1,837 $5,272 1,065 $166,845 194,986 $13,967 - $38,592
618,113
kWh
$17,507
1,837
kW-months/year
$5,272
1,065
MMBtu
$166,845
194,986
lb
$13,967
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production