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IAC Assessment: MA0442
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IAC Assessment: MA0442
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IAC Center University of Massachusetts
Assessment Year 1999
Principal Product Forged and Cast Metal Products
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 90,000
Annual Production 0 Units
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $319,455 4,412,954 kWh $0.07
Electricity Demand $52,708 14,520 kW-months/year $3.63
Natural Gas $132,945 31,351 MMBtu $4.24
Fuel Oil #2 $25,390 5,273 MMBtu $4.82
TOTAL ENERGY COSTS $530,498
RECOMMENDED SAVINGS* $285,244 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,399
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$186,395
Cost:
$900,000
$(-15,590) (-227,433) $(-4,761) (-109) $11,746 2,715 $195,000 - $(-15,590)
(-227,433)
kWh
$(-4,761)
(-109)
kW-months/year
$11,746
2,715
MMBtu
$195,000
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$73,450
Cost:
$125,600
- - - - - - $73,450 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$73,450
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$19,396
Cost:
$38,500
$21,557 314,478 $3,292 907 $(-5,453) (-1,262) - - $21,557
314,478
kWh
$3,292
907
kW-months/year
$(-5,453)
(-1,262)
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,380
Cost:
$11,544
$3,737 54,513 $643 105 - - - - $3,737
54,513
kWh
$643
105
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$964
Cost:
$2,575
$964 14,068 - - - - - - $964
14,068
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$402
Cost:
$955
$402 5,862 - - - - - - $402
5,862
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$257
Cost:
$640
$151 2,052 - - $106 33 - - $151
2,052
kWh
-
-
kW-months/year
$106
33
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$285,244
Cost:
$1,079,814
$11,221 163,540 $(-826) 903 $6,399 1,486 $268,450 - $11,221
163,540
kWh
$(-826)
903
kW-months/year
$6,399
1,486
MMBtu
$268,450
-
$
TOTAL IMPLEMENTED Savings:
$25,399
Cost:
$54,214
$26,811 390,973 $3,935 1,012 $(-5,347) (-1,229) - - $26,811
390,973
kWh
$3,935
1,012
kW-months/year
$(-5,347)
(-1,229)
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production