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IAC Assessment: MA0444
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IAC Assessment: MA0444
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IAC Center University of Massachusetts
Assessment Year 1999
Principal Product Thick Plastic Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 48
Plant Area (Sq.Ft.) 62,000
Annual Production 5,265,000 Pounds
Production Hrs. Annual 6,120
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,372 2,526,378 kWh $0.06
Electricity Demand $42,251 7,425 kW-months/year $5.69
Natural Gas $2,713 198 MMBtu $13.70
TOTAL ENERGY COSTS $197,336
RECOMMENDED SAVINGS* $7,242 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,483
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,858
Cost:
-
$1,858 28,722 - - - - $1,858
28,722
kWh
-
-
kW-months/year
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$303
Cost:
$117
$303 4,689 - - - - $303
4,689
kWh
-
-
kW-months/year
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$322
Cost:
$248
$322 4,982 - - - - $322
4,982
kWh
-
-
kW-months/year
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$879
Cost:
$4,225
$723 11,137 $156 43 - - $723
11,137
kWh
$156
43
kW-months/year
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$114
Cost:
$470
$114 1,758 - - - - $114
1,758
kWh
-
-
kW-months/year
-
-
$
06: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$3,766
Cost:
-
- - $7,463 2,056 $(-3,697) - -
-
kWh
$7,463
2,056
kW-months/year
$(-3,697)
-
$
TOTAL RECOMMENDED Savings:
$7,242
Cost:
$5,060
$3,320 51,288 $7,619 2,099 $(-3,697) - $3,320
51,288
kWh
$7,619
2,099
kW-months/year
$(-3,697)
-
$
TOTAL IMPLEMENTED Savings:
$2,483
Cost:
$365
$2,483 38,393 - - - - $2,483
38,393
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes