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IAC Assessment: MA0462
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IAC Assessment: MA0462
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IAC Center University of Massachusetts
Assessment Year 2000
Principal Product Technical and Specialty Papers
NAICS n/a
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 250,000
Annual Production 36,000 Tons
Production Hrs. Annual 8,328
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,005,967 16,949,590 kWh $0.06
Electricity Demand $161,714 39,902 kW-months/year $4.05
Electricity Fees $807 - $ -
Fuel Oil #6 $898,876 297,561 MMBtu $3.02
TOTAL ENERGY COSTS $2,734,082
RECOMMENDED SAVINGS* $1,322,714 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,489
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$961,067
Cost:
$880,000
$(-12,310) (-217,468) $(-1,728) (-313) - - $(-14,895) (-5,516,818) - - - - $990,000 - - - $(-12,310)
(-217,468)
kWh
$(-1,728)
(-313)
kW-months/year
-
-
MMBtu
$(-14,895)
(-5,516,818)
Tgal
-
-
lb
-
-
$
$990,000
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$194,677
Cost:
$430,350
$(-58,596) (-1,035,170) $(-7,413) (-1,343) $260,686 76,224 - - - - - - - - - - $(-58,596)
(-1,035,170)
kWh
$(-7,413)
(-1,343)
kW-months/year
$260,686
76,224
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$113,014
Cost:
$750,000
- - - - - - $541,651 200,611,569 $(-90,220) 3,470,000 $(-300,917) - - - $(-37,500) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$541,651
200,611,569
Tgal
$(-90,220)
3,470,000
lb
$(-300,917)
-
$
-
-
$
$(-37,500)
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$14,632
Cost:
$31,000
$14,632 258,499 - - - - - - - - - - - - - - $14,632
258,499
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$13,500
Cost:
$6,000
- - - - - - $13,500 5,000,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,500
5,000,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,580
Cost:
$17,000
$11,580 204,572 - - - - - - - - - - - - - - $11,580
204,572
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,757
Cost:
$1,200
$5,923 104,631 $834 151 - - - - - - - - - - - - $5,923
104,631
kWh
$834
151
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,467
Cost:
$14,000
$3,467 61,254 - - - - - - - - - - - - - - $3,467
61,254
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,406
Cost:
$1,200
$2,986 52,755 $420 76 - - - - - - - - - - - - $2,986
52,755
kWh
$420
76
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$614
Cost:
$3,575
$614 10,844 - - - - - - - - - - - - - - $614
10,844
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,322,714
Cost:
$2,134,325
$(-31,704) (-560,083) $(-7,887) (-1,429) $260,686 76,224 $540,256 200,094,751 $(-90,220) 3,470,000 $(-300,917) - $990,000 - $(-37,500) - $(-31,704)
(-560,083)
kWh
$(-7,887)
(-1,429)
kW-months/year
$260,686
76,224
MMBtu
$540,256
200,094,751
Tgal
$(-90,220)
3,470,000
lb
$(-300,917)
-
$
$990,000
-
$
$(-37,500)
-
$
TOTAL IMPLEMENTED Savings:
$50,489
Cost:
$59,975
$35,735 631,301 $1,254 227 - - $13,500 5,000,000 - - - - - - - - $35,735
631,301
kWh
$1,254
227
kW-months/year
-
-
MMBtu
$13,500
5,000,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production