IAC logo
IAC Assessment: MA0462
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MA0462
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Massachusetts
Assessment Year 2000
Principal Product Technical and Specialty Papers
NAICS n/a
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 250,000
Annual Production 36,000 Tons
Production Hrs. Annual 8,328
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,005,967 16,949,590 kWh $0.06
Electricity Demand $161,714 39,902 kW-months/year $4.05
Electricity Fees $807 - $ -
Fuel Oil #6 $898,876 297,561 MMBtu $3.02
TOTAL ENERGY COSTS $2,734,082
RECOMMENDED SAVINGS* $1,322,714 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,489
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$961,067
Cost:
$880,000
$(-12,310) (-217,468) $(-1,728) (-313) - - $(-14,895) (-5,516,818) - - - - $990,000 - - - $(-12,310)
(-217,468)
kWh
$(-1,728)
(-313)
kW-months/year
-
-
MMBtu
$(-14,895)
(-5,516,818)
Tgal
-
-
lb
-
-
$
$990,000
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$194,677
Cost:
$430,350
$(-58,596) (-1,035,170) $(-7,413) (-1,343) $260,686 76,224 - - - - - - - - - - $(-58,596)
(-1,035,170)
kWh
$(-7,413)
(-1,343)
kW-months/year
$260,686
76,224
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$113,014
Cost:
$750,000
- - - - - - $541,651 200,611,569 $(-90,220) 3,470,000 $(-300,917) - - - $(-37,500) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$541,651
200,611,569
Tgal
$(-90,220)
3,470,000
lb
$(-300,917)
-
$
-
-
$
$(-37,500)
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$14,632
Cost:
$31,000
$14,632 258,499 - - - - - - - - - - - - - - $14,632
258,499
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$13,500
Cost:
$6,000
- - - - - - $13,500 5,000,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,500
5,000,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,580
Cost:
$17,000
$11,580 204,572 - - - - - - - - - - - - - - $11,580
204,572
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,757
Cost:
$1,200
$5,923 104,631 $834 151 - - - - - - - - - - - - $5,923
104,631
kWh
$834
151
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,467
Cost:
$14,000
$3,467 61,254 - - - - - - - - - - - - - - $3,467
61,254
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,406
Cost:
$1,200
$2,986 52,755 $420 76 - - - - - - - - - - - - $2,986
52,755
kWh
$420
76
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$614
Cost:
$3,575
$614 10,844 - - - - - - - - - - - - - - $614
10,844
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,322,714
Cost:
$2,134,325
$(-31,704) (-560,083) $(-7,887) (-1,429) $260,686 76,224 $540,256 200,094,751 $(-90,220) 3,470,000 $(-300,917) - $990,000 - $(-37,500) - $(-31,704)
(-560,083)
kWh
$(-7,887)
(-1,429)
kW-months/year
$260,686
76,224
MMBtu
$540,256
200,094,751
Tgal
$(-90,220)
3,470,000
lb
$(-300,917)
-
$
$990,000
-
$
$(-37,500)
-
$
TOTAL IMPLEMENTED Savings:
$50,489
Cost:
$59,975
$35,735 631,301 $1,254 227 - - $13,500 5,000,000 - - - - - - - - $35,735
631,301
kWh
$1,254
227
kW-months/year
-
-
MMBtu
$13,500
5,000,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Ancillary Material Cost Primary Product By-product Production