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IAC Assessment: MA0478
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IAC Assessment: MA0478
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IAC Center University of Massachusetts
Assessment Year 2000
Principal Product Lumber
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 35,000
Annual Production 10,000 Thousand Feet
Production Hrs. Annual 2,600
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,396 2,029,895 kWh $0.09
Electricity Demand $64,977 8,229 kW-months/year $7.90
Electricity Fees $4,795 - $ -
Fuel Oil #6 $169,477 39,485 MMBtu $4.29
TOTAL ENERGY COSTS $428,645
RECOMMENDED SAVINGS* $79,574 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,930
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes By-product Production Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$50,450
Cost:
$222,000
$(-6,750) (-73,271) - - $57,200 11,770 - - - - $(-6,750)
(-73,271)
kWh
-
-
kW-months/year
$57,200
11,770
MMBtu
-
-
$
-
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$9,000
Cost:
$40,000
$4,000 43,962 - - - - $5,000 - - - $4,000
43,962
kWh
-
-
kW-months/year
-
-
MMBtu
$5,000
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,350
Cost:
$5,500
- - $6,350 770 - - - - - - -
-
kWh
$6,350
770
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2123 INSULATE FEEDWATER TANK Savings:
$3,300
Cost:
$2,500
- - - - $3,300 685 - - - - -
-
kWh
-
-
kW-months/year
$3,300
685
MMBtu
-
-
$
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,960
Cost:
-
$2,960 32,239 - - - - - - - - $2,960
32,239
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,870
Cost:
$13,000
- - - - $2,870 590 - - - - -
-
kWh
-
-
kW-months/year
$2,870
590
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,000
Cost:
$550
$2,000 21,688 - - - - - - - - $2,000
21,688
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,244
Cost:
-
- - - - - - - - $1,244 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,244
-
$
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,080
Cost:
$2,000
$1,080 11,723 - - - - - - - - $1,080
11,723
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$320
Cost:
$450
$220 2,345 $100 12 - - - - - - $220
2,345
kWh
$100
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,574
Cost:
$286,000
$3,510 38,686 $6,450 782 $63,370 13,045 $5,000 - $1,244 - $3,510
38,686
kWh
$6,450
782
kW-months/year
$63,370
13,045
MMBtu
$5,000
-
$
$1,244
-
$
TOTAL IMPLEMENTED Savings:
$14,930
Cost:
$9,000
$5,180 56,272 $6,450 782 $3,300 685 - - - - $5,180
56,272
kWh
$6,450
782
kW-months/year
$3,300
685
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes By-product Production Electricity Usage Electricity Demand Fuel Oil #6 Personnel Changes By-product Production