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IAC Assessment: MA0481
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IAC Assessment: MA0481
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IAC Center University of Massachusetts
Assessment Year 2001
Principal Product Coatings and adhesives
NAICS n/a
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 70,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 2,340
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,813 1,483,200 kWh $0.06
Electricity Demand $34,688 5,200 kW-months/year $6.67
Electricity Fees $1,204 - $ -
Natural Gas $67,934 18,139 MMBtu $3.75
TOTAL ENERGY COSTS $204,689
RECOMMENDED SAVINGS* $40,905 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,865
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$17,820
Cost:
$30,000
- - - - - - $(-1,050) (-291,720) $(-1,130) - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-1,050)
(-291,720)
Tgal
$(-1,130)
-
Tgal
$20,000
-
$
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$10,390
Cost:
$5,500
- - - - $10,390 2,770 - - - - - - -
-
kWh
-
-
kW-months/year
$10,390
2,770
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$6,380
Cost:
$4,800
- - - - $6,380 1,700 - - - - - - -
-
kWh
-
-
kW-months/year
$6,380
1,700
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,370
Cost:
$7,000
$(-770) (-11,000) $(-140) (-11) $4,280 1,140 - - - - - - $(-770)
(-11,000)
kWh
$(-140)
(-11)
kW-months/year
$4,280
1,140
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$910
Cost:
$1,315
$910 13,000 - - - - - - - - - - $910
13,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,400
Cost:
$10,000
$1,400 20,000 - - - - - - - - - - $1,400
20,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.2123 INSULATE FEEDWATER TANK Savings:
$375
Cost:
$1,000
- - - - $375 100 - - - - - - -
-
kWh
-
-
kW-months/year
$375
100
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.2123 INSULATE FEEDWATER TANK Savings:
$260
Cost:
$1,300
- - - - $260 70 - - - - - - -
-
kWh
-
-
kW-months/year
$260
70
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$40,905
Cost:
$60,915
$1,540 22,000 $(-140) (-11) $21,685 5,780 $(-1,050) (-291,720) $(-1,130) - $20,000 - $1,540
22,000
kWh
$(-140)
(-11)
kW-months/year
$21,685
5,780
MMBtu
$(-1,050)
(-291,720)
Tgal
$(-1,130)
-
Tgal
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$32,865
Cost:
$44,815
$140 2,000 $(-140) (-11) $15,045 4,010 $(-1,050) (-291,720) $(-1,130) - $20,000 - $140
2,000
kWh
$(-140)
(-11)
kW-months/year
$15,045
4,010
MMBtu
$(-1,050)
(-291,720)
Tgal
$(-1,130)
-
Tgal
$20,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Primary Product