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IAC Assessment: MA0516
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IAC Assessment: MA0516
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IAC Center University of Massachusetts
Assessment Year 2002
Principal Product Flock fiber
NAICS n/a
SIC 2261 - Finishing Plants, Cotton
Sales $10,000,000-$50,000,000
# of Employees 88
Plant Area (Sq.Ft.) 75,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 5,400
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,557 2,531,400 kWh $0.08
Electricity Fees $33,593 - $ -
Natural Gas $444,007 64,197 MMBtu $6.92
TOTAL ENERGY COSTS $686,157
RECOMMENDED SAVINGS* $226,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $165,008
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$151,365
Cost:
$135,000
$(-2,556) (-33,570) $(-341) (-67) $154,262 24,801 - - $(-2,556)
(-33,570)
kWh
$(-341)
(-67)
kW-months/year
$154,262
24,801
MMBtu
-
-
Tgal
02: 3.4151 MINIMIZE WATER USAGE Savings:
$43,582
Cost:
$43,100
$(-232) (-3,040) $(-911) (-179) $21,440 3,447 $23,285 - $(-232)
(-3,040)
kWh
$(-911)
(-179)
kW-months/year
$21,440
3,447
MMBtu
$23,285
-
Tgal
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$14,155
Cost:
$19,000
$(-3,384) (-50,355) $(-916) (-180) $18,455 2,967 - - $(-3,384)
(-50,355)
kWh
$(-916)
(-180)
kW-months/year
$18,455
2,967
MMBtu
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,343
Cost:
$8,400
- - - - $5,343 859 - - -
-
kWh
-
-
kW-months/year
$5,343
859
MMBtu
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,745
Cost:
$460
$3,745 49,191 - - - - - - $3,745
49,191
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,589
Cost:
$5,200
$3,589 47,144 - - - - - - $3,589
47,144
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$966
Cost:
$625
$966 12,682 - - - - - - $966
12,682
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$560
Cost:
-
- - - - $560 90 - - -
-
kWh
-
-
kW-months/year
$560
90
MMBtu
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,704
Cost:
$15,768
$2,704 35,520 - - - - - - $2,704
35,520
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$226,009
Cost:
$227,553
$4,832 57,572 $(-2,168) (-426) $200,060 32,164 $23,285 - $4,832
57,572
kWh
$(-2,168)
(-426)
kW-months/year
$200,060
32,164
MMBtu
$23,285
-
Tgal
TOTAL IMPLEMENTED Savings:
$165,008
Cost:
$149,685
$5,744 75,447 $(-341) (-67) $159,605 25,660 - - $5,744
75,447
kWh
$(-341)
(-67)
kW-months/year
$159,605
25,660
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption