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IAC Assessment: MA0517
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IAC Assessment: MA0517
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IAC Center University of Massachusetts
Assessment Year 2002
Principal Product Teflon and metal hose products
NAICS n/a
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $100,000,000-$500,000,000
# of Employees 545
Plant Area (Sq.Ft.) 250,000
Annual Production 15,500,000 Pounds
Production Hrs. Annual 6,552
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $680,219 14,199,135 kWh $0.05
Electricity Demand $354,580 26,202 kW-months/year $13.53
Electricity Fees $174,113 - $ -
Natural Gas $210,373 32,079 MMBtu $6.56
Fuel Oil #2 $11,794 1,496 MMBtu $7.88
Fuel Oil #4 $138,878 27,933 MMBtu $4.97
TOTAL ENERGY COSTS $1,569,957
RECOMMENDED SAVINGS* $66,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,568
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #4 One-time Revenue or Avoided Cost Electricity Usage Natural Gas Fuel Oil #4 One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2514 COVER OPEN TANKS Savings:
$30,107
Cost:
$4,262
- - $30,107 3,702 - - - - -
-
kWh
$30,107
3,702
MMBtu
-
-
MMBtu
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$11,697
Cost:
$33,800
$21,174 428,062 - - $(-9,477) (-2,149) - - $21,174
428,062
kWh
-
-
MMBtu
$(-9,477)
(-2,149)
MMBtu
-
-
$
03: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$7,427
Cost:
$2,100
$7,095 147,325 - - $332 71 - - $7,095
147,325
kWh
-
-
MMBtu
$332
71
MMBtu
-
-
$
04: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$6,528
Cost:
-
- - - - - - $6,528 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$6,528
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,349
Cost:
$9,636
- - $6,349 779 - - - - -
-
kWh
$6,349
779
MMBtu
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,140
Cost:
$5,200
$2,140 43,274 - - - - - - $2,140
43,274
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,164
Cost:
$2,500
$1,164 28,151 - - - - - - $1,164
28,151
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$853
Cost:
$1,515
$853 19,691 - - - - - - $853
19,691
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$66,265
Cost:
$59,013
$32,426 666,503 $36,456 4,481 $(-9,145) (-2,078) $6,528 - $32,426
666,503
kWh
$36,456
4,481
MMBtu
$(-9,145)
(-2,078)
MMBtu
$6,528
-
$
TOTAL IMPLEMENTED Savings:
$54,568
Cost:
$25,213
$11,252 238,441 $36,456 4,481 $332 71 $6,528 - $11,252
238,441
kWh
$36,456
4,481
MMBtu
$332
71
MMBtu
$6,528
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #4 One-time Revenue or Avoided Cost Electricity Usage Natural Gas Fuel Oil #4 One-time Revenue or Avoided Cost