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IAC Assessment: MA0523
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IAC Assessment: MA0523
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IAC Center University of Massachusetts
Assessment Year 2002
Principal Product Custom Injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 50,000
Annual Production 0 Units
Production Hrs. Annual 4,080
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,750 1,629,000 kWh $0.10
Electricity Demand $29,532 5,028 kW-months/year $5.87
Electricity Fees $(-2,515) - $ -
Natural Gas $14,282 1,445 MMBtu $9.88
TOTAL ENERGY COSTS $202,049
RECOMMENDED SAVINGS* $27,344 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,351
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$14,262
Cost:
$23,900
$(-1,440) (-15,218) $(-407) (-60) - - - - $16,609 - $(-500) - $(-1,440)
(-15,218)
kWh
$(-407)
(-60)
kW-months/year
-
-
MMBtu
-
-
$
$16,609
-
Tgal
$(-500)
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,907
Cost:
$11,770
- - $6,907 1,019 - - - - - - - - -
-
kWh
$6,907
1,019
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,108
Cost:
-
$132 1,397 - - $1,976 235 - - - - - - $132
1,397
kWh
-
-
kW-months/year
$1,976
235
MMBtu
-
-
$
-
-
Tgal
-
-
$
04: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,510
Cost:
-
- - - - - - $1,510 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,510
-
$
-
-
Tgal
-
-
$
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,423
Cost:
$2,200
$858 6,446 - - $565 102 - - - - - - $858
6,446
kWh
-
-
kW-months/year
$565
102
MMBtu
-
-
$
-
-
Tgal
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$467
Cost:
$250
$467 4,940 - - - - - - - - - - $467
4,940
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$359
Cost:
$230
$316 3,339 $43 7 - - - - - - - - $316
3,339
kWh
$43
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$308
Cost:
-
$308 2,238 - - - - - - - - - - $308
2,238
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$27,344
Cost:
$38,350
$641 3,142 $6,543 966 $2,541 337 $1,510 - $16,609 - $(-500) - $641
3,142
kWh
$6,543
966
kW-months/year
$2,541
337
MMBtu
$1,510
-
$
$16,609
-
Tgal
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$11,351
Cost:
$12,250
$915 9,676 $6,950 1,026 $1,976 235 $1,510 - - - - - $915
9,676
kWh
$6,950
1,026
kW-months/year
$1,976
235
MMBtu
$1,510
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption One-time Revenue or Avoided Cost