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IAC Assessment: MA0524
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IAC Assessment: MA0524
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IAC Center University of Massachusetts
Assessment Year 2002
Principal Product Abrasive Grinding wheels
NAICS n/a
SIC 3291 - Abrasive Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 62,000
Annual Production 130,000 Pieces
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $499,717 7,676,160 kWh $0.07
Electricity Demand $164,468 28,114 kW-months/year $5.85
Natural Gas $275,845 45,453 MMBtu $6.07
Other Energy $210,698 42,498 MMBtu $4.96
TOTAL ENERGY COSTS $1,150,728
RECOMMENDED SAVINGS* $62,044 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,797
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Energy Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Other Energy Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$31,997
Cost:
-
$(-15,515) (-254,600) $(-2,833) (-484) $41,085 8,300 - - $9,260 - $(-15,515)
(-254,600)
kWh
$(-2,833)
(-484)
kW-months/year
$41,085
8,300
MMBtu
-
-
$
$9,260
-
Tgal
02: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$14,755
Cost:
$45,000
$(-8,512) (-139,651) - - - - $23,267 - - - $(-8,512)
(-139,651)
kWh
-
-
kW-months/year
-
-
MMBtu
$23,267
-
$
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,776
Cost:
$16,000
$5,729 93,996 $1,047 179 - - - - - - $5,729
93,996
kWh
$1,047
179
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$3,719
Cost:
$13,000
$3,140 51,521 $579 99 - - - - - - $3,140
51,521
kWh
$579
99
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,117
Cost:
$2,000
$4,117 70,122 - - - - - - - - $4,117
70,122
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$501
Cost:
$158
- - - - $501 101 - - - - -
-
kWh
-
-
kW-months/year
$501
101
MMBtu
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$179
Cost:
$750
- - - - $179 36 - - - - -
-
kWh
-
-
kW-months/year
$179
36
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$62,044
Cost:
$76,908
$(-11,041) (-178,612) $(-1,207) (-206) $41,765 8,437 $23,267 - $9,260 - $(-11,041)
(-178,612)
kWh
$(-1,207)
(-206)
kW-months/year
$41,765
8,437
MMBtu
$23,267
-
$
$9,260
-
Tgal
TOTAL IMPLEMENTED Savings:
$4,797
Cost:
$2,908
$4,117 70,122 - - $680 137 - - - - $4,117
70,122
kWh
-
-
kW-months/year
$680
137
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Other Energy Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Other Energy Ancillary Material Cost Water Consumption