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IAC Assessment: MA0527
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IAC Assessment: MA0527
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IAC Center University of Massachusetts
Assessment Year 2003
Principal Product Plastic trays
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 192
Plant Area (Sq.Ft.) 110,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 6,656
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $325,443 4,642,200 kWh $0.07
Electricity Demand $106,897 11,821 kW-months/year $9.04
Electricity Fees $(-2,235) - $ -
Natural Gas $9,850 1,229 MMBtu $8.01
TOTAL ENERGY COSTS $443,144
RECOMMENDED SAVINGS* $51,123 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$27,223
Cost:
$224,940
$30,769 439,562 $7,239 792 $(-10,785) (-1,667) $30,769
439,562
kWh
$7,239
792
kW-months/year
$(-10,785)
(-1,667)
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,470
Cost:
$16,940
$8,470 121,001 - - - - $8,470
121,001
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,813
Cost:
$23,660
$5,228 74,685 $585 64 - - $5,228
74,685
kWh
$585
64
kW-months/year
-
-
MMBtu
04: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION Savings:
$3,067
Cost:
$150
$3,067 43,813 - - - - $3,067
43,813
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,224
Cost:
$2,070
$2,224 31,777 - - - - $2,224
31,777
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,543
Cost:
-
$1,251 17,875 $292 32 - - $1,251
17,875
kWh
$292
32
kW-months/year
-
-
MMBtu
07: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,300
Cost:
-
$1,300 18,577 - - - - $1,300
18,577
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$869
Cost:
-
$869 12,413 - - - - $869
12,413
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$477
Cost:
$500
$775 11,074 - - $(-298) (-46) $775
11,074
kWh
-
-
kW-months/year
$(-298)
(-46)
MMBtu
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$137
Cost:
-
$137 1,955 - - - - $137
1,955
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$51,123
Cost:
$268,260
$54,090 772,732 $8,116 888 $(-11,083) (-1,713) $54,090
772,732
kWh
$8,116
888
kW-months/year
$(-11,083)
(-1,713)
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas