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IAC Assessment: MA0533
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IAC Assessment: MA0533
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IAC Center University of Massachusetts
Assessment Year 2003
Principal Product Corrugated boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 200,000
Annual Production 637,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $300,406 4,138,000 kWh $0.07
Electricity Demand $70,454 12,330 kW-months/year $5.71
Electricity Fees $807 - $ -
Natural Gas $104,497 11,119 MMBtu $9.40
Fuel Oil #2 $133,200 28,456 MMBtu $4.68
TOTAL ENERGY COSTS $623,196
RECOMMENDED SAVINGS* $71,845 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,310
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$27,237
Cost:
$1,300
- - - - $27,237 2,861 - - - - -
-
kWh
-
-
kW-months/year
$27,237
2,861
MMBtu
-
-
MMBtu
-
-
Tgal
02: 2.7314 REDUCE VENTILATION AIR Savings:
$16,298
Cost:
$34,450
- - - - $16,298 1,712 - - - - -
-
kWh
-
-
kW-months/year
$16,298
1,712
MMBtu
-
-
MMBtu
-
-
Tgal
03: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$10,803
Cost:
$25,625
- - - - $9,406 988 $1,151 179 $246 - -
-
kWh
-
-
kW-months/year
$9,406
988
MMBtu
$1,151
179
MMBtu
$246
-
Tgal
04: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$8,645
Cost:
$3,215
$8,645 131,789 - - - - - - - - $8,645
131,789
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,140
Cost:
$15,455
- - $5,140 981 - - - - - - -
-
kWh
$5,140
981
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,624
Cost:
$6,120
$(-628) (-8,966) $(-42) (-8) $3,294 346 - - - - $(-628)
(-8,966)
kWh
$(-42)
(-8)
kW-months/year
$3,294
346
MMBtu
-
-
MMBtu
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,098
Cost:
$1,090
$1,098 14,482 - - - - - - - - $1,098
14,482
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$71,845
Cost:
$87,255
$9,115 137,305 $5,098 973 $56,235 5,907 $1,151 179 $246 - $9,115
137,305
kWh
$5,098
973
kW-months/year
$56,235
5,907
MMBtu
$1,151
179
MMBtu
$246
-
Tgal
TOTAL IMPLEMENTED Savings:
$28,310
Cost:
$51,505
$9,115 137,305 $5,098 973 $12,700 1,334 $1,151 179 $246 - $9,115
137,305
kWh
$5,098
973
kW-months/year
$12,700
1,334
MMBtu
$1,151
179
MMBtu
$246
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption