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IAC Assessment: MA0536
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IAC Assessment: MA0536
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IAC Center University of Massachusetts
Assessment Year 2003
Principal Product Tissue paper
NAICS 322291 - Sanitary Paper Product Manufacturing
SIC 2676 - Sanitary Paper Products
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 64,171
Annual Production 30,000 Tons
Production Hrs. Annual 8,665
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,184,000 23,383,815 kWh $0.05
Electricity Demand $337,124 38,082 kW-months/year $8.85
Electricity Fees $12,184 - $ -
Natural Gas $1,721,255 315,513 MMBtu $5.46
Fuel Oil #4 $94,187 13,936 MMBtu $6.76
TOTAL ENERGY COSTS $3,348,750
RECOMMENDED SAVINGS* $417,031 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $343,101
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$112,689
Cost:
$118,000
$(-3,460) (-64,600) $(-806) (-90) $116,955 19,525 - - - - $(-3,460)
(-64,600)
kWh
$(-806)
(-90)
kW-months/year
$116,955
19,525
MMBtu
-
-
$
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$91,341
Cost:
$30,000
- - - - $91,341 14,904 - - - - -
-
kWh
-
-
kW-months/year
$91,341
14,904
MMBtu
-
-
$
-
-
Tgal
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$64,338
Cost:
$60,000
- - - - $64,338 10,723 - - - - -
-
kWh
-
-
kW-months/year
$64,338
10,723
MMBtu
-
-
$
-
-
Tgal
04: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$69,333
Cost:
$5,900
- - - - $66,639 11,125 $302 - $2,392 - -
-
kWh
-
-
kW-months/year
$66,639
11,125
MMBtu
$302
-
$
$2,392
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,935
Cost:
$22,000
$16,997 317,400 $3,938 440 - - - - - - $16,997
317,400
kWh
$3,938
440
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$16,568
Cost:
$8,480
- - - - $16,568 2,766 - - - - -
-
kWh
-
-
kW-months/year
$16,568
2,766
MMBtu
-
-
$
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,205
Cost:
$11,500
$9,909 185,000 $2,296 256 - - - - - - $9,909
185,000
kWh
$2,296
256
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,766
Cost:
$11,500
$6,305 117,700 $1,461 163 - - - - - - $6,305
117,700
kWh
$1,461
163
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,484
Cost:
$11,500
$5,264 98,300 $1,220 136 - - - - - - $5,264
98,300
kWh
$1,220
136
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,400
Cost:
$2,600
- - - - $5,400 900 - - - - -
-
kWh
-
-
kW-months/year
$5,400
900
MMBtu
-
-
$
-
-
Tgal
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,456
Cost:
$8,000
$3,618 67,400 $838 94 - - - - - - $3,618
67,400
kWh
$838
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.4145 INSTALL ISOLATION TRANSFORMER ON ADJUSTABLE FREQUENCY DRIVE Savings:
$3,444
Cost:
$2,250
$3,444 64,300 - - - - - - - - $3,444
64,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,072
Cost:
$7,350
$2,072 38,800 - - - - - - - - $2,072
38,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$417,031
Cost:
$299,080
$44,149 824,300 $8,947 999 $361,241 59,943 $302 - $2,392 - $44,149
824,300
kWh
$8,947
999
kW-months/year
$361,241
59,943
MMBtu
$302
-
$
$2,392
-
Tgal
TOTAL IMPLEMENTED Savings:
$343,101
Cost:
$216,500
$(-3,460) (-64,600) $(-806) (-90) $344,673 57,177 $302 - $2,392 - $(-3,460)
(-64,600)
kWh
$(-806)
(-90)
kW-months/year
$344,673
57,177
MMBtu
$302
-
$
$2,392
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption