IAC logo
IAC Assessment: MA0551
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MA0551
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Electroplating of aerospace components
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 67
Plant Area (Sq.Ft.) 35,000
Annual Production 1,100,000 Pieces
Production Hrs. Annual 4,420
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,343 2,476,457 kWh $0.06
Electricity Demand $54,013 6,329 kW-months/year $8.53
Electricity Fees $11,579 - $ -
Natural Gas $194,594 27,673 MMBtu $7.03
Fuel Oil #2 $27,817 2,516 MMBtu $11.06
TOTAL ENERGY COSTS $481,589
RECOMMENDED SAVINGS* $77,572 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,227
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Water Disposal Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Water Disposal Administrative Changes
$ kWh $ MMBtu $ MMBtu $ Tgal $ $
01: 2.1333 CONVERT COMBUSTION EQUIPMENT TO BURN OIL Savings:
$36,008
Cost:
-
- - $206,291 19,764 $(-170,283) (-19,764) - - - - -
-
kWh
$206,291
19,764
MMBtu
$(-170,283)
(-19,764)
MMBtu
-
-
Tgal
-
-
$
02: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$13,353
Cost:
$27,860
- - - - - - $13,353 3,329,459 - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$13,353
3,329,459
Tgal
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$10,267
Cost:
$4,614
$752 10,600 $7,961 857 $1,554 158 - - - - $752
10,600
kWh
$7,961
857
MMBtu
$1,554
158
MMBtu
-
-
Tgal
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$7,302
Cost:
$4,680
- - $7,302 778 - - - - - - -
-
kWh
$7,302
778
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,941
Cost:
$138
- - $2,941 302 - - - - - - -
-
kWh
$2,941
302
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,601
Cost:
$850
- - $2,601 280 - - - - - - -
-
kWh
$2,601
280
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
07: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,179
Cost:
-
- - - - - - - - $2,179 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$2,179
-
$
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,078
Cost:
$173
- - $920 99 $158 15 - - - - -
-
kWh
$920
99
MMBtu
$158
15
MMBtu
-
-
Tgal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$958
Cost:
$1,020
$958 13,100 - - - - - - - - $958
13,100
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$885
Cost:
$50
$885 12,100 - - - - - - - - $885
12,100
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$77,572
Cost:
$39,385
$2,595 35,800 $228,016 22,080 $(-168,571) (-19,591) $13,353 3,329,459 $2,179 - $2,595
35,800
kWh
$228,016
22,080
MMBtu
$(-168,571)
(-19,591)
MMBtu
$13,353
3,329,459
Tgal
$2,179
-
$
TOTAL IMPLEMENTED Savings:
$66,227
Cost:
$34,598
$1,843 25,200 $219,135 21,124 $(-170,283) (-19,764) $13,353 3,329,459 $2,179 - $1,843
25,200
kWh
$219,135
21,124
MMBtu
$(-170,283)
(-19,764)
MMBtu
$13,353
3,329,459
Tgal
$2,179
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Fuel Oil #2 Water Disposal Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Water Disposal Administrative Changes