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IAC Assessment: MA0552
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IAC Assessment: MA0552
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IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Bread based food products
NAICS 311821 - Cookie and Cracker Manufacturing
SIC 2050 -
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 250,000
Annual Production 19,200,000 Pounds
Production Hrs. Annual 4,080
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $399,602 3,854,400 kWh $0.10
Electricity Demand $205,361 11,336 kW-months/year $18.12
Electricity Fees $(-49,202) - $ -
Natural Gas $669,743 73,364 MMBtu $9.13
TOTAL ENERGY COSTS $1,280,628
RECOMMENDED SAVINGS* $193,448 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,186
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$93,689
Cost:
$21,360
$(-2,311) (-21,600) - - - - - - $96,000 - $(-2,311)
(-21,600)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$96,000
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,401
Cost:
$31,625
- - - - $17,401 2,021 - - - - -
-
kWh
-
-
kW-months/year
$17,401
2,021
MMBtu
-
-
Tgal
-
-
$
03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$14,380
Cost:
$4,000
- - - - - - $14,380 7,077,026 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,380
7,077,026
Tgal
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,043
Cost:
$4,730
- - - - $7,043 818 - - - - -
-
kWh
-
-
kW-months/year
$7,043
818
MMBtu
-
-
Tgal
-
-
$
05: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$5,846
Cost:
$17,600
- - - - $5,846 679 - - - - -
-
kWh
-
-
kW-months/year
$5,846
679
MMBtu
-
-
Tgal
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,209
Cost:
$1,643
- - - - $5,209 605 - - - - -
-
kWh
-
-
kW-months/year
$5,209
605
MMBtu
-
-
Tgal
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,686
Cost:
$285
- - - - $2,686 312 - - - - -
-
kWh
-
-
kW-months/year
$2,686
312
MMBtu
-
-
Tgal
-
-
$
08: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$428
Cost:
$18,000
$428 4,000 - - - - - - - - $428
4,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$31,340
Cost:
$3,749
$31,340 293,100 - - - - - - - - $31,340
293,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,426
Cost:
$49,385
$14,006 130,900 $1,420 216 - - - - - - $14,006
130,900
kWh
$1,420
216
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$193,448
Cost:
$152,377
$43,463 406,400 $1,420 216 $38,185 4,435 $14,380 7,077,026 $96,000 - $43,463
406,400
kWh
$1,420
216
kW-months/year
$38,185
4,435
MMBtu
$14,380
7,077,026
Tgal
$96,000
-
$
TOTAL IMPLEMENTED Savings:
$37,186
Cost:
$21,349
$31,340 293,100 - - $5,846 679 - - - - $31,340
293,100
kWh
-
-
kW-months/year
$5,846
679
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes