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IAC Assessment: MA0554
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IAC Assessment: MA0554
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IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Flat tissue paper
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 80,000
Annual Production 24,000 Tons
Production Hrs. Annual 8,472
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,739,010 25,486,800 kWh $0.07
Electricity Demand $394,283 42,748 kW-months/year $9.22
Electricity Fees $3,741 - $ -
Fuel Oil #6 $1,074,251 222,900 MMBtu $4.82
TOTAL ENERGY COSTS $3,211,285
RECOMMENDED SAVINGS* $1,060,425 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,114
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Wood Electricity Usage Electricity Demand Fuel Oil #6 Wood
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$872,428
Cost:
$2,632,200
$216,845 3,188,900 $42,525 4,500 $1,136,051 218,471 $(-522,993) (-222,930) $216,845
3,188,900
kWh
$42,525
4,500
kW-months/year
$1,136,051
218,471
MMBtu
$(-522,993)
(-222,930)
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$119,550
Cost:
$175,000
$(-17,190) (-252,740) $(-3,400) (-358) $140,140 26,950 - - $(-17,190)
(-252,740)
kWh
$(-3,400)
(-358)
kW-months/year
$140,140
26,950
MMBtu
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$48,636
Cost:
$76,341
- - - - $48,636 9,353 - - -
-
kWh
-
-
kW-months/year
$48,636
9,353
MMBtu
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,697
Cost:
$11,100
$9,779 143,600 $1,918 203 - - - - $9,779
143,600
kWh
$1,918
203
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$6,330
Cost:
$8,961
$5,290 77,700 $1,040 110 - - - - $5,290
77,700
kWh
$1,040
110
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.2123 INSULATE FEEDWATER TANK Savings:
$1,784
Cost:
$1,300
- - - - $1,784 343 - - -
-
kWh
-
-
kW-months/year
$1,784
343
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$1,060,425
Cost:
$2,904,902
$214,724 3,157,460 $42,083 4,455 $1,326,611 255,117 $(-522,993) (-222,930) $214,724
3,157,460
kWh
$42,083
4,455
kW-months/year
$1,326,611
255,117
MMBtu
$(-522,993)
(-222,930)
MMBtu
TOTAL IMPLEMENTED Savings:
$8,114
Cost:
$10,261
$5,290 77,700 $1,040 110 $1,784 343 - - $5,290
77,700
kWh
$1,040
110
kW-months/year
$1,784
343
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Fuel Oil #6 Wood Electricity Usage Electricity Demand Fuel Oil #6 Wood