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IAC Assessment: MA0568
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IAC Assessment: MA0568
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IAC Center University of Massachusetts
Assessment Year 2005
Principal Product powder metal parts
NAICS 332117 - Powder Metallurgy Part Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 213
Plant Area (Sq.Ft.) 96,475
Annual Production 45,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $139,352 8,023,500 kWh $0.02
Electricity Demand $98,985 19,629 kW-months/year $5.04
Electricity Fees $(-10,567) - $ -
Natural Gas $303,786 43,294 MMBtu $7.02
TOTAL ENERGY COSTS $531,556
RECOMMENDED SAVINGS* $218,503 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,084
#|Description Savings
Cost
Status Electricity Demand Natural Gas Ancillary Material Cost Electricity Demand Natural Gas Ancillary Material Cost
$ kW-months/year $ MMBtu $ $
01: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$174,960
Cost:
$252,000
- - - - $174,960 - -
-
kW-months/year
-
-
MMBtu
$174,960
-
$
02: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$20,082
Cost:
$7,750
- - $20,082 2,861 - - -
-
kW-months/year
$20,082
2,861
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,788
Cost:
$12,000
- - $10,788 1,550 - - -
-
kW-months/year
$10,788
1,550
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,122
Cost:
$6,750
$5,122 1,186 - - - - $5,122
1,186
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE Savings:
$4,092
Cost:
$6,000
- - $4,092 588 - - -
-
kW-months/year
$4,092
588
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,459
Cost:
$2,888
- - $3,459 497 - - -
-
kW-months/year
$3,459
497
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$218,503
Cost:
$287,388
$5,122 1,186 $38,421 5,496 $174,960 - $5,122
1,186
kW-months/year
$38,421
5,496
MMBtu
$174,960
-
$
TOTAL IMPLEMENTED Savings:
$40,084
Cost:
$32,500
$5,122 1,186 $34,962 4,999 - - $5,122
1,186
kW-months/year
$34,962
4,999
MMBtu
-
-
$
Savings
Cost
$ kW-months/year $ MMBtu $ $
Electricity Demand Natural Gas Ancillary Material Cost Electricity Demand Natural Gas Ancillary Material Cost