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IAC Assessment: MA0574
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IAC Assessment: MA0574
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IAC Center University of Massachusetts
Assessment Year 2005
Principal Product Rolled copper and brass plates
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351 - Copper Rolling And Drawing
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 600,000
Annual Production 5,200,000 Pounds
Production Hrs. Annual 4,160
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $625,556 3,638,200 kWh $0.17
Electricity Demand $107,657 19,900 kW-months/year $5.41
Natural Gas $251,654 38,033 MMBtu $6.62
Fuel Oil #2 $269,000 23,865 MMBtu $11.27
TOTAL ENERGY COSTS $1,253,867
RECOMMENDED SAVINGS* $698,132 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $328,112
#|Description Savings
Cost
Status Electricity Demand Natural Gas Fuel Oil #2 Fuel Oil #6 Electricity Demand Natural Gas Fuel Oil #2 Fuel Oil #6
$ kW-months/year $ MMBtu $ MMBtu $ MMBtu
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$179,823
Cost:
$140,865
- - $(-24,956) (-3,275) $204,779 21,972 - - -
-
kW-months/year
$(-24,956)
(-3,275)
MMBtu
$204,779
21,972
MMBtu
-
-
MMBtu
02: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$140,952
Cost:
$230,000
- - $140,952 9,249 - - - - -
-
kW-months/year
$140,952
9,249
MMBtu
-
-
MMBtu
-
-
MMBtu
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$349,295
Cost:
$54,400
- - - - $224,092 23,865 $125,203 (-23,865) -
-
kW-months/year
-
-
MMBtu
$224,092
23,865
MMBtu
$125,203
(-23,865)
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,725
Cost:
$20,215
$20,725 3,831 - - - - - - $20,725
3,831
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,466
Cost:
$1,801
- - - - $3,466 369 - - -
-
kW-months/year
-
-
MMBtu
$3,466
369
MMBtu
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,911
Cost:
$5,770
- - $2,911 382 - - - - -
-
kW-months/year
$2,911
382
MMBtu
-
-
MMBtu
-
-
MMBtu
07: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$960
Cost:
-
- - $960 126 - - - - -
-
kW-months/year
$960
126
MMBtu
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$698,132
Cost:
$453,051
$20,725 3,831 $119,867 6,482 $432,337 46,206 $125,203 (-23,865) $20,725
3,831
kW-months/year
$119,867
6,482
MMBtu
$432,337
46,206
MMBtu
$125,203
(-23,865)
MMBtu
TOTAL IMPLEMENTED Savings:
$328,112
Cost:
$378,436
- - $119,867 6,482 $208,245 22,341 - - -
-
kW-months/year
$119,867
6,482
MMBtu
$208,245
22,341
MMBtu
-
-
MMBtu
Savings
Cost
$ kW-months/year $ MMBtu $ MMBtu $ MMBtu
Electricity Demand Natural Gas Fuel Oil #2 Fuel Oil #6 Electricity Demand Natural Gas Fuel Oil #2 Fuel Oil #6