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IAC Assessment: MA0577
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IAC Assessment: MA0577
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IAC Center University of Massachusetts
Assessment Year 2005
Principal Product Finished fabric
NAICS 313210 - Broadwoven Fabric Mills
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 300,000
Annual Production 33,000 Thousand Feet
Production Hrs. Annual 4,680
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,320 5,219,200 kWh $0.08
Electricity Demand $72,677 16,823 kW-months/year $4.32
Electricity Fees $(-4,418) - $ -
LPG $126,207 11,218 MMBtu $11.25
Fuel Oil #6 $458,811 89,856 MMBtu $5.11
TOTAL ENERGY COSTS $1,094,597
RECOMMENDED SAVINGS* $224,636 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $224,636
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Fuel Oil #6 Electricity Usage Electricity Demand LPG Fuel Oil #6
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$75,813
Cost:
$205,500
- - - - $49,529 4,500 $26,284 4,874 -
-
kWh
-
-
kW-months/year
$49,529
4,500
MMBtu
$26,284
4,874
MMBtu
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$52,930
Cost:
$50,000
- - - - - - $52,930 9,820 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$52,930
9,820
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$46,138
Cost:
$58,000
- - - - - - $46,138 8,560 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$46,138
8,560
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$28,600
Cost:
$980
- - - - - - $28,600 5,306 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$28,600
5,306
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,371
Cost:
$300
$14,371 159,500 - - - - - - $14,371
159,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,784
Cost:
$40,425
$(-25,050) (-292,480) $(-3,915) (-750) $23,363 2,122 $12,386 2,298 $(-25,050)
(-292,480)
kWh
$(-3,915)
(-750)
kW-months/year
$23,363
2,122
MMBtu
$12,386
2,298
MMBtu
TOTAL RECOMMENDED Savings:
$224,636
Cost:
$355,205
$(-10,679) (-132,980) $(-3,915) (-750) $72,892 6,622 $166,338 30,858 $(-10,679)
(-132,980)
kWh
$(-3,915)
(-750)
kW-months/year
$72,892
6,622
MMBtu
$166,338
30,858
MMBtu
TOTAL IMPLEMENTED Savings:
$224,636
Cost:
$355,205
$(-10,679) (-132,980) $(-3,915) (-750) $72,892 6,622 $166,338 30,858 $(-10,679)
(-132,980)
kWh
$(-3,915)
(-750)
kW-months/year
$72,892
6,622
MMBtu
$166,338
30,858
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand LPG Fuel Oil #6 Electricity Usage Electricity Demand LPG Fuel Oil #6