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IAC Assessment: MA0579
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IAC Assessment: MA0579
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IAC Center University of Massachusetts
Assessment Year 2005
Principal Product Injection molding Equipment and molds
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 215
Plant Area (Sq.Ft.) 72,000
Annual Production 270 Pieces
Production Hrs. Annual 8,760
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,210 2,409,283 kWh $0.09
Electricity Demand $31,471 4,412 kW-months/year $7.13
Electricity Fees $1,494 - $ -
Natural Gas $113,828 9,262 MMBtu $12.29
TOTAL ENERGY COSTS $356,003
RECOMMENDED SAVINGS* $51,050 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,267
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,816
Cost:
$7,000
$1,884 19,628 - - $6,932 584 $1,884
19,628
kWh
-
-
kW-months/year
$6,932
584
MMBtu
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,934
Cost:
$4,500
$9,183 84,090 - - $(-4,249) (-358) $9,183
84,090
kWh
-
-
kW-months/year
$(-4,249)
(-358)
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,785
Cost:
$350
$3,785 39,426 - - - - $3,785
39,426
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,893
Cost:
$4,197
- - - - $3,893 328 -
-
kWh
-
-
kW-months/year
$3,893
328
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,427
Cost:
$7,389
$3,427 35,700 - - - - $3,427
35,700
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,484
Cost:
$450
$2,484 25,878 - - - - $2,484
25,878
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,309
Cost:
$9,650
$1,767 18,405 $542 19 - - $1,767
18,405
kWh
$542
19
kW-months/year
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$647
Cost:
$1,170
- - - - $647 54 -
-
kWh
-
-
kW-months/year
$647
54
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,755
Cost:
$64,891
$18,790 195,730 $1,965 276 - - $18,790
195,730
kWh
$1,965
276
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$51,050
Cost:
$99,597
$41,320 418,857 $2,507 295 $7,223 608 $41,320
418,857
kWh
$2,507
295
kW-months/year
$7,223
608
MMBtu
TOTAL IMPLEMENTED Savings:
$19,267
Cost:
$20,206
$7,795 81,206 - - $11,472 966 $7,795
81,206
kWh
-
-
kW-months/year
$11,472
966
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas