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IAC Assessment: MA0581
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IAC Assessment: MA0581
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IAC Center University of Massachusetts
Assessment Year 2005
Principal Product Axel Seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 208
Plant Area (Sq.Ft.) 38,100
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $680,706 7,762,400 kWh $0.09
Electricity Demand $80,640 16,066 kW-months/year $5.02
Electricity Fees $13,078 - $ -
Natural Gas $214,030 23,311 MMBtu $9.18
TOTAL ENERGY COSTS $988,454
RECOMMENDED SAVINGS* $425,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $151,980
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$165,668
Cost:
$1,327,403
$434,553 4,938,100 $27,245 5,449 $(-316,244) (-39,580) $20,114 - $434,553
4,938,100
kWh
$27,245
5,449
kW-months/year
$(-316,244)
(-39,580)
MMBtu
$20,114
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$81,700
Cost:
$18,200
$25,890 294,200 - - $55,810 6,985 - - $25,890
294,200
kWh
-
-
kW-months/year
$55,810
6,985
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$72,480
Cost:
$157,905
$65,340 742,500 $7,140 1,428 - - - - $65,340
742,500
kWh
$7,140
1,428
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,652
Cost:
$18,550
$27,632 314,000 $3,020 604 - - - - $27,632
314,000
kWh
$3,020
604
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$20,531
Cost:
$17,435
$28,758 326,800 $2,240 448 $(-10,467) (-1,310) - - $28,758
326,800
kWh
$2,240
448
kW-months/year
$(-10,467)
(-1,310)
MMBtu
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$12,002
Cost:
$29,888
$8,237 93,600 $3,765 753 - - - - $8,237
93,600
kWh
$3,765
753
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$10,812
Cost:
$5,328
$1,496 17,000 - - $9,316 1,166 - - $1,496
17,000
kWh
-
-
kW-months/year
$9,316
1,166
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,675
Cost:
$4,675
- - - - $10,675 1,336 - - -
-
kWh
-
-
kW-months/year
$10,675
1,336
MMBtu
-
-
$
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$9,508
Cost:
$160
- - - - $9,508 1,190 - - -
-
kWh
-
-
kW-months/year
$9,508
1,190
MMBtu
-
-
$
10: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$5,166
Cost:
$3,100
$5,166 58,700 - - - - - - $5,166
58,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$3,467
Cost:
$8,300
$3,397 38,600 $70 14 - - - - $3,397
38,600
kWh
$70
14
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,134
Cost:
$6,429
$2,834 32,200 $300 60 - - - - $2,834
32,200
kWh
$300
60
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$425,795
Cost:
$1,597,373
$603,303 6,855,700 $43,780 8,756 $(-241,402) (-30,213) $20,114 - $603,303
6,855,700
kWh
$43,780
8,756
kW-months/year
$(-241,402)
(-30,213)
MMBtu
$20,114
-
$
TOTAL IMPLEMENTED Savings:
$151,980
Cost:
$58,313
$63,581 722,500 $3,090 618 $85,309 10,677 - - $63,581
722,500
kWh
$3,090
618
kW-months/year
$85,309
10,677
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production