IAC logo
IAC Assessment: MA0582
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MA0582
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Massachusetts
Assessment Year 2005
Principal Product plastic auto parts
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 560
Plant Area (Sq.Ft.) 300,000
Annual Production 17,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,421,618 16,990,642 kWh $0.08
Electricity Demand $240,082 34,277 kW-months/year $7.00
Electricity Fees $11,915 - $ -
LPG $148,389 12,824 MMBtu $11.57
TOTAL ENERGY COSTS $1,822,004
RECOMMENDED SAVINGS* $203,937 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,824
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$98,511
Cost:
$312,103
$81,197 988,277 $17,314 2,470 - - $81,197
988,277
kWh
$17,314
2,470
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,163
Cost:
$86,315
$31,623 384,900 $5,540 790 - - $31,623
384,900
kWh
$5,540
790
kW-months/year
-
-
MMBtu
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$15,630
Cost:
$6,540
$(-955) (-11,600) $(-135) (-19) $16,720 1,445 $(-955)
(-11,600)
kWh
$(-135)
(-19)
kW-months/year
$16,720
1,445
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,153
Cost:
-
$12,545 152,700 $1,608 230 - - $12,545
152,700
kWh
$1,608
230
kW-months/year
-
-
MMBtu
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,602
Cost:
$77,760
$19,482 237,125 $7,865 1,122 $(-13,745) (-1,188) $19,482
237,125
kWh
$7,865
1,122
kW-months/year
$(-13,745)
(-1,188)
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,599
Cost:
$2,010
$6,793 82,680 $806 115 - - $6,793
82,680
kWh
$806
115
kW-months/year
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,815
Cost:
$7,660
$6,000 73,044 $815 116 - - $6,000
73,044
kWh
$815
116
kW-months/year
-
-
MMBtu
08: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$6,340
Cost:
$25,150
$6,340 77,330 - - - - $6,340
77,330
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,540
Cost:
$800
$2,540 30,900 - - - - $2,540
30,900
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,584
Cost:
$1,300
- - - - $1,584 137 -
-
kWh
-
-
kW-months/year
$1,584
137
MMBtu
TOTAL RECOMMENDED Savings:
$203,937
Cost:
$519,638
$165,565 2,015,356 $33,813 4,824 $4,559 394 $165,565
2,015,356
kWh
$33,813
4,824
kW-months/year
$4,559
394
MMBtu
TOTAL IMPLEMENTED Savings:
$91,824
Cost:
$129,775
$64,886 789,954 $8,634 1,232 $18,304 1,582 $64,886
789,954
kWh
$8,634
1,232
kW-months/year
$18,304
1,582
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG