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IAC Assessment: MA0591
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IAC Assessment: MA0591
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IAC Center University of Massachusetts
Assessment Year 2006
Principal Product metal boxes and storage cabinets, plastic first aid kits
NAICS 332439 - Other Metal Container Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 257
Plant Area (Sq.Ft.) 120,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,975
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $288,435 3,921,764 kWh $0.07
Electricity Demand $96,935 20,712 kW-months/year $4.68
Electricity Fees $8,768 - $ -
LPG $236,294 21,929 MMBtu $10.78
Fuel Oil #2 $92,221 11,600 MMBtu $7.95
TOTAL ENERGY COSTS $722,653
RECOMMENDED SAVINGS* $107,405 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,928
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Fuel Oil #2 Electricity Usage Electricity Demand LPG Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$35,080
Cost:
$82,975
$29,040 382,100 $6,040 657 - - - - $29,040
382,100
kWh
$6,040
657
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.5196 USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS Savings:
$20,245
Cost:
$77,830
$16,755 220,467 $3,490 380 - - - - $16,755
220,467
kWh
$3,490
380
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$26,565
Cost:
$37,830
$13,435 176,800 $4,411 480 $8,719 (-710) - - $13,435
176,800
kWh
$4,411
480
kW-months/year
$8,719
(-710)
MMBtu
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,411
Cost:
$1,650
$6,134 80,704 $1,277 139 - - - - $6,134
80,704
kWh
$1,277
139
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,675
Cost:
$1,820
$3,360 44,223 $2,315 252 - - - - $3,360
44,223
kWh
$2,315
252
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,143
Cost:
$12,500
$5,143 67,673 - - - - - - $5,143
67,673
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,354
Cost:
$5,390
- - - - - - $2,354 246 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,354
246
MMBtu
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,780
Cost:
$5,264
- - - - - - $3,780 395 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,780
395
MMBtu
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,152
Cost:
$260
$867 11,411 $285 31 - - - - $867
11,411
kWh
$285
31
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$107,405
Cost:
$225,519
$74,734 983,378 $17,818 1,939 $8,719 (-710) $6,134 641 $74,734
983,378
kWh
$17,818
1,939
kW-months/year
$8,719
(-710)
MMBtu
$6,134
641
MMBtu
TOTAL IMPLEMENTED Savings:
$50,928
Cost:
$64,454
$28,072 369,400 $8,003 871 $8,719 (-710) $6,134 641 $28,072
369,400
kWh
$8,003
871
kW-months/year
$8,719
(-710)
MMBtu
$6,134
641
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand LPG Fuel Oil #2 Electricity Usage Electricity Demand LPG Fuel Oil #2