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IAC Assessment: MA0602
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IAC Assessment: MA0602
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IAC Center University of Massachusetts
Assessment Year 2006
Principal Product Converted paper, foil and film
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $50,000,000-$100,000,000
# of Employees 195
Plant Area (Sq.Ft.) 261,000
Annual Production 691,335 Pieces
Production Hrs. Annual 7,344
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $430,203 6,047,530 kWh $0.07
Electricity Demand $79,155 13,364 kW-months/year $5.92
Electricity Fees $3,432 - $ -
Natural Gas $521,600 61,959 MMBtu $8.42
Fuel Oil #2 $79,027 7,042 MMBtu $11.22
TOTAL ENERGY COSTS $1,113,417
RECOMMENDED SAVINGS* $197,508 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,536
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$79,413
Cost:
$172,300
$(-7,946) (-111,700) $(-2,241) (-348) $89,600 9,583 $(-7,946)
(-111,700)
kWh
$(-2,241)
(-348)
kW-months/year
$89,600
9,583
MMBtu
02: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$71,115
Cost:
$115,075
$(-4,977) (-69,800) $(-784) (-134) $76,876 8,222 $(-4,977)
(-69,800)
kWh
$(-784)
(-134)
kW-months/year
$76,876
8,222
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,335
Cost:
$96,992
$17,019 238,700 $2,316 390 - - $17,019
238,700
kWh
$2,316
390
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,691
Cost:
$749
$7,622 106,900 $1,069 180 - - $7,622
106,900
kWh
$1,069
180
kW-months/year
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,388
Cost:
$4,050
- - - - $8,388 897 -
-
kWh
-
-
kW-months/year
$8,388
897
MMBtu
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$7,526
Cost:
$8,755
$1,290 18,100 - - $6,236 667 $1,290
18,100
kWh
-
-
kW-months/year
$6,236
667
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,918
Cost:
$700
$1,518 21,300 $400 34 - - $1,518
21,300
kWh
$400
34
kW-months/year
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,122
Cost:
$950
- - - - $1,122 120 -
-
kWh
-
-
kW-months/year
$1,122
120
MMBtu
TOTAL RECOMMENDED Savings:
$197,508
Cost:
$399,571
$14,526 203,500 $760 122 $182,222 19,489 $14,526
203,500
kWh
$760
122
kW-months/year
$182,222
19,489
MMBtu
TOTAL IMPLEMENTED Savings:
$37,536
Cost:
$102,741
$24,641 345,600 $3,385 570 $9,510 1,017 $24,641
345,600
kWh
$3,385
570
kW-months/year
$9,510
1,017
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas