Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Massachusetts |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Steel, Inconel, and Titanium Forgings |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3462 - Iron And Steel Forgings |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 550 |
| Plant Area (Sq.Ft.) | 1,000,000 |
| Annual Production | 11,500,000 Pounds |
| Production Hrs. Annual | 6,994 |
| Location (State) | MA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,994,695 | 40,305,600 | kWh | $0.07 |
| Electricity Demand | $201,250 | 85,848 | kW-months/year | $2.34 |
| Electricity Fees | $807 | - | $ | - |
| Natural Gas | $7,484,764 | 854,830 | MMBtu | $8.76 |
| TOTAL ENERGY COSTS | $10,784,285 | |||
| RECOMMENDED SAVINGS* | $2,015,507 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $130,688 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $617,366 Cost: $36,000 |
- | - | - | - | $617,366 | 51,022 |
- - kWh |
- - kW-months/year |
$617,366 51,022 MMBtu |
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| 02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $298,083 Cost: $2,000 |
- | - | - | - | $298,083 | 24,635 |
- - kWh |
- - kW-months/year |
$298,083 24,635 MMBtu |
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| 03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $55,708 Cost: $2,000 |
- | - | - | - | $55,708 | 4,604 |
- - kWh |
- - kW-months/year |
$55,708 4,604 MMBtu |
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| 04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $285,051 Cost: $60,000 |
$(-28,400) | (-177,500) | $(-859) | (-358) | $314,310 | 25,976 |
$(-28,400) (-177,500) kWh |
$(-859) (-358) kW-months/year |
$314,310 25,976 MMBtu |
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| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $169,598 Cost: $120,520 |
$(-52,240) | (-326,500) | $(-1,068) | (-445) | $222,906 | 18,422 |
$(-52,240) (-326,500) kWh |
$(-1,068) (-445) kW-months/year |
$222,906 18,422 MMBtu |
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| 06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $89,232 Cost: $165,000 |
$(-20,896) | (-130,600) | $(-429) | (-179) | $110,557 | 9,137 |
$(-20,896) (-130,600) kWh |
$(-429) (-179) kW-months/year |
$110,557 9,137 MMBtu |
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| 07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $132,608 Cost: $196,800 |
$132,608 | 828,800 | - | - | - | - |
$132,608 828,800 kWh |
- - kW-months/year |
- - MMBtu |
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| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $130,688 Cost: $6,000 |
$130,688 | 816,800 | - | - | - | - |
$130,688 816,800 kWh |
- - kW-months/year |
- - MMBtu |
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| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $95,360 Cost: $195,000 |
$95,360 | 596,000 | - | - | - | - |
$95,360 596,000 kWh |
- - kW-months/year |
- - MMBtu |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2211 USE OPTIMUM TEMPERATURE |
Savings: $79,097 Cost: $21,125 |
- | - | - | - | $79,097 | 6,537 |
- - kWh |
- - kW-months/year |
$79,097 6,537 MMBtu |
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| 11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $47,776 Cost: $27,573 |
$47,776 | 298,600 | - | - | - | - |
$47,776 298,600 kWh |
- - kW-months/year |
- - MMBtu |
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| 12: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $14,940 Cost: $11,400 |
- | - | $14,940 | 2,994 | - | - |
- - kWh |
$14,940 2,994 kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $2,015,507 Cost: $843,418 |
$304,896 | 1,905,600 | $12,584 | 2,012 | $1,698,027 | 140,333 | $304,896 1,905,600 kWh |
$12,584 2,012 kW-months/year |
$1,698,027 140,333 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $130,688 Cost: $6,000 |
$130,688 | 816,800 | - | - | - | - | $130,688 816,800 kWh |
- - kW-months/year |
- - MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||