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IAC Assessment: MA0622
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IAC Assessment: MA0622
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IAC Center University of Massachusetts
Assessment Year 2007
Principal Product tissue paper
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $1,000,000-$5,000,000
# of Employees 121
Plant Area (Sq.Ft.) 208,000
Annual Production 43,800 Tons
Production Hrs. Annual 8,760
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $6,189,578 46,682,650 kWh $0.13
Electricity Demand $346,041 76,053 kW-months/year $4.55
Electricity Fees $848 - $ -
Fuel Oil #2 $1,156,108 73,065 MMBtu $15.82
Fuel Oil #6 $2,981,695 342,186 MMBtu $8.71
TOTAL ENERGY COSTS $10,674,270
RECOMMENDED SAVINGS* $3,433,101 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,899,551
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Wood Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Wood Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$1,852,277
Cost:
$4,120,500
- - - - - - $2,980,440 342,186 $(-1,115,663) (-390,092) $(-12,500) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,980,440
342,186
MMBtu
$(-1,115,663)
(-390,092)
MMBtu
$(-12,500)
-
$
02: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$653,801
Cost:
$423,075
$(-8,678) (-65,350) - - $662,479 41,876 - - - - - - $(-8,678)
(-65,350)
kWh
-
-
kW-months/year
$662,479
41,876
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$449,650
Cost:
$250,000
- - - - - - $449,650 51,969 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$449,650
51,969
MMBtu
-
-
MMBtu
-
-
$
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$337,840
Cost:
$694,400
$321,925 2,424,135 $15,915 3,498 - - - - - - - - $321,925
2,424,135
kWh
$15,915
3,498
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$67,981
Cost:
$60,600
$64,932 488,949 $3,049 670 - - - - - - - - $64,932
488,949
kWh
$3,049
670
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$34,468
Cost:
$111,500
$34,468 259,459 - - - - - - - - - - $34,468
259,459
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$21,165
Cost:
$10,000
- - - - - - $21,165 2,430 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$21,165
2,430
MMBtu
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,919
Cost:
$30,500
$14,900 112,000 $1,019 224 - - - - - - - - $14,900
112,000
kWh
$1,019
224
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$3,433,101
Cost:
$5,700,575
$427,547 3,219,193 $19,983 4,392 $662,479 41,876 $3,451,255 396,585 $(-1,115,663) (-390,092) $(-12,500) - $427,547
3,219,193
kWh
$19,983
4,392
kW-months/year
$662,479
41,876
MMBtu
$3,451,255
396,585
MMBtu
$(-1,115,663)
(-390,092)
MMBtu
$(-12,500)
-
$
TOTAL IMPLEMENTED Savings:
$2,899,551
Cost:
$5,359,475
$347,715 2,618,244 $15,915 3,498 $662,479 41,876 $3,001,605 344,616 $(-1,115,663) (-390,092) $(-12,500) - $347,715
2,618,244
kWh
$15,915
3,498
kW-months/year
$662,479
41,876
MMBtu
$3,001,605
344,616
MMBtu
$(-1,115,663)
(-390,092)
MMBtu
$(-12,500)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Wood Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Wood Ancillary Material Cost