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IAC Assessment: MA0626
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IAC Assessment: MA0626
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IAC Center University of Massachusetts
Assessment Year 2007
Principal Product Steel cast products
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 112
Plant Area (Sq.Ft.) 116,620
Annual Production 5,000 Tons
Production Hrs. Annual 4,905
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $658,850 5,965,433 kWh $0.11
Electricity Demand $157,418 37,214 kW-months/year $4.23
Electricity Fees $46,155 - $ -
Natural Gas $242,547 19,053 MMBtu $12.73
LPG $11,607 816 MMBtu $14.22
Fuel Oil #2 $43,244 2,796 MMBtu $15.47
TOTAL ENERGY COSTS $1,159,821
RECOMMENDED SAVINGS* $84,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$67,278
Cost:
$157,500
- - - - $67,278 5,285 - - -
-
kWh
-
-
kW-months/year
$67,278
5,285
MMBtu
-
-
$
02: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$6,543
Cost:
$8,000
- - - - $6,543 514 - - -
-
kWh
-
-
kW-months/year
$6,543
514
MMBtu
-
-
$
03: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$5,346
Cost:
-
- - - - $5,346 420 - - -
-
kWh
-
-
kW-months/year
$5,346
420
MMBtu
-
-
$
04: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$3,465
Cost:
$2,500
- - - - $7,065 555 $(-3,600) - -
-
kWh
-
-
kW-months/year
$7,065
555
MMBtu
$(-3,600)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,602
Cost:
$5,481
$1,441 13,100 $161 38 - - - - $1,441
13,100
kWh
$161
38
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$395
Cost:
$200
- - - - $395 31 - - -
-
kWh
-
-
kW-months/year
$395
31
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$84,629
Cost:
$173,681
$1,441 13,100 $161 38 $86,627 6,805 $(-3,600) - $1,441
13,100
kWh
$161
38
kW-months/year
$86,627
6,805
MMBtu
$(-3,600)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes