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IAC Assessment: MA0683
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IAC Assessment: MA0683
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IAC Center University of Massachusetts
Assessment Year 2011
Principal Product Extruded and coated film
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 105
Plant Area (Sq.Ft.) 85,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $414,819 4,085,550 kWh $0.10
Electricity Demand $46,565 11,879 kW-months/year $3.92
Electricity Fees $2,400 - $ -
Natural Gas $138,902 16,919 MMBtu $8.21
TOTAL ENERGY COSTS $602,686
RECOMMENDED SAVINGS* $40,393 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,714
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$24,679
Cost:
$50,000
- - $24,679 3,006 -
-
kWh
$24,679
3,006
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,021
Cost:
$2,800
$12,021 118,441 - - $12,021
118,441
kWh
-
-
MMBtu
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,273
Cost:
$200
- - $1,273 155 -
-
kWh
$1,273
155
MMBtu
04: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$1,113
Cost:
$200
$809 7,978 $304 37 $809
7,978
kWh
$304
37
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$821
Cost:
$200
$821 8,093 - - $821
8,093
kWh
-
-
MMBtu
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$486
Cost:
$100
$486 4,792 - - $486
4,792
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$40,393
Cost:
$53,500
$14,137 139,304 $26,256 3,198 $14,137
139,304
kWh
$26,256
3,198
MMBtu
TOTAL IMPLEMENTED Savings:
$15,714
Cost:
$3,500
$14,137 139,304 $1,577 192 $14,137
139,304
kWh
$1,577
192
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas