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IAC Assessment: MAS018
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IAC Assessment: MAS018
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IAC Center University of Massachusetts
Assessment Year 2012
Principal Product Shaft Seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 241
Plant Area (Sq.Ft.) 35,000
Annual Production 23,400,000 Pieces
Production Hrs. Annual 6,240
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,085,083 8,652,976 kWh $0.13
Electricity Demand $147,792 21,265 kW-months/year $6.95
Natural Gas $133,185 14,380 MMBtu $9.26
TOTAL ENERGY COSTS $1,366,060
RECOMMENDED SAVINGS* $179,086 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$83,121
Cost:
$172,430
$75,115 599,000 $8,006 1,152 - - $75,115
599,000
kWh
$8,006
1,152
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,975
Cost:
$6,000
$22,975 183,210 - - - - $22,975
183,210
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$29,548
Cost:
$92,700
$27,544 219,648 $2,004 288 - - $27,544
219,648
kWh
$2,004
288
kW-months/year
-
-
MMBtu
04: 2.7314 REDUCE VENTILATION AIR Savings:
$19,133
Cost:
$2,100
$5,706 45,500 - - $13,427 1,450 $5,706
45,500
kWh
-
-
kW-months/year
$13,427
1,450
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,200
Cost:
$1,775
$10,200 81,344 - - - - $10,200
81,344
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$6,270
Cost:
$22,500
$6,270 49,998 - - - - $6,270
49,998
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,027
Cost:
-
$2,109 16,819 $1,918 276 - - $2,109
16,819
kWh
$1,918
276
kW-months/year
-
-
MMBtu
08: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$2,045
Cost:
$4,600
$2,045 16,307 - - - - $2,045
16,307
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,767
Cost:
-
$1,767 14,092 - - - - $1,767
14,092
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$179,086
Cost:
$302,105
$153,731 1,225,918 $11,928 1,716 $13,427 1,450 $153,731
1,225,918
kWh
$11,928
1,716
kW-months/year
$13,427
1,450
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas