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IAC Assessment: MAS021
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IAC Assessment: MAS021
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IAC Center University of Massachusetts
Assessment Year 2012
Principal Product Rubber Shaft Seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 409
Plant Area (Sq.Ft.) 290,000
Annual Production 365,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,361,923 15,704,834 kWh $0.09
Electricity Demand $333,063 33,311 kW-months/year $10.00
Fuel Oil #6 $685,242 44,116 MMBtu $15.53
Other Gas $281,188 16,131 MMBtu $17.43
TOTAL ENERGY COSTS $2,661,416
RECOMMENDED SAVINGS* $173,139 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,550
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$99,334
Cost:
$216,000
$(-29,800) (-345,310) $(-4,900) (-490) $134,034 8,629 - - $(-29,800)
(-345,310)
kWh
$(-4,900)
(-490)
kW-months/year
$134,034
8,629
MMBtu
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$36,978
Cost:
$9,000
$36,978 428,480 - - - - - - $36,978
428,480
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$18,123
Cost:
$77,100
$3,123 36,192 - - - - $15,000 - $3,123
36,192
kWh
-
-
kW-months/year
-
-
MMBtu
$15,000
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,077
Cost:
$8,000
$8,077 93,600 - - - - - - $8,077
93,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$4,883
Cost:
$3,120
$4,883 56,576 - - - - - - $4,883
56,576
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$3,590
Cost:
$3,120
$3,590 41,600 - - - - - - $3,590
41,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,154
Cost:
$2,000
$2,154 24,960 - - - - - - $2,154
24,960
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$173,139
Cost:
$318,340
$29,005 336,098 $(-4,900) (-490) $134,034 8,629 $15,000 - $29,005
336,098
kWh
$(-4,900)
(-490)
kW-months/year
$134,034
8,629
MMBtu
$15,000
-
$
TOTAL IMPLEMENTED Savings:
$16,550
Cost:
$14,240
$16,550 191,776 - - - - - - $16,550
191,776
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes