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IAC Assessment: ME0274
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IAC Assessment: ME0274
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IAC Center University of Maine
Assessment Year 1999
Principal Product Low Carbon Steel Castings
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 84
Plant Area (Sq.Ft.) 111,000
Annual Production 1,925 Tons
Production Hrs. Annual 2,110
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $772,669 8,695,194 kWh $0.09
Electricity Fees $83,377 - $ -
LPG $133,075 27,178 MMBtu $4.90
TOTAL ENERGY COSTS $1,002,470
RECOMMENDED SAVINGS* $72,172 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage LPG Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption Electricity Usage LPG Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption
$ kWh $ MMBtu $ Tgal $ lb $ $ $ Tgal
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$27,426
Cost:
$27,050
- - - - - - - - $27,426 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$27,426
-
$
-
-
Tgal
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$10,039
Cost:
$14,259
$14,316 204,572 $(-4,277) (-873) - - - - - - - - $14,316
204,572
kWh
$(-4,277)
(-873)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,786
Cost:
$14,670
$5,786 346,131 - - - - - - - - - - $5,786
346,131
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,882
Cost:
$825
$5,538 79,132 $(-1,656) (-338) - - - - - - - - $5,538
79,132
kWh
$(-1,656)
(-338)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,789
Cost:
$7,571
$2,789 39,859 - - - - - - - - - - $2,789
39,859
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,182
Cost:
$500
$3,182 45,428 - - - - - - - - - - $3,182
45,428
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$371
Cost:
$980
$371 5,275 - - - - - - - - - - $371
5,275
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$470
Cost:
$100
$470 6,741 - - - - - - - - - - $470
6,741
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
09: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$16,433
Cost:
$2,400
$3,503 50,117 $6,064 1,213 - - $6,866 742,000 - - - - $3,503
50,117
kWh
$6,064
1,213
MMBtu
-
-
Tgal
$6,866
742,000
lb
-
-
$
-
-
Tgal
10: 3.4151 MINIMIZE WATER USAGE Savings:
$1,674
Cost:
$868
$1,176 16,706 - - $246 62,500 - - - - $252 - $1,176
16,706
kWh
-
-
MMBtu
$246
62,500
Tgal
-
-
lb
-
-
$
$252
-
Tgal
11: 3.4151 MINIMIZE WATER USAGE Savings:
$120
Cost:
$85
$84 1,172 - - $18 4,500 - - - - $18 - $84
1,172
kWh
-
-
MMBtu
$18
4,500
Tgal
-
-
lb
-
-
$
$18
-
Tgal
TOTAL RECOMMENDED Savings:
$72,172
Cost:
$69,308
$37,215 795,133 $131 2 $264 67,000 $6,866 742,000 $27,426 - $270 - $37,215
795,133
kWh
$131
2
MMBtu
$264
67,000
Tgal
$6,866
742,000
lb
$27,426
-
$
$270
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $ $ Tgal
Electricity Usage LPG Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption Electricity Usage LPG Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption