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IAC Assessment: ME0296
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IAC Assessment: ME0296
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IAC Center University of Maine
Assessment Year 2000
Principal Product 3/4" Finished Pine Boards
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 115,000
Annual Production 24,000,000 Thousand Feet
Production Hrs. Annual 3,750
Location (State) ME
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $404,362 8,044,549 kWh $0.05
Electricity Demand $133,181 42,201 kW-months/year $3.16
Electricity Fees $16,030 - $ -
Fuel Oil #2 $504,320 96,399 MMBtu $5.23
TOTAL ENERGY COSTS $1,057,893
RECOMMENDED SAVINGS* $1,082,321 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Fuel Oil #2 Wood Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Fuel Oil #2 Wood Personnel Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ %
01: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$625,184
Cost:
$1,387,500
$182,841 5,631,301 $54,839 29,337 - - $504,320 96,399 $(-116,816) (-128,427) - - - - $182,841
5,631,301
kWh
$54,839
29,337
kW-months/year
-
-
$
$504,320
96,399
MMBtu
$(-116,816)
(-128,427)
MMBtu
-
-
$
-
-
%
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,377
Cost:
$2,124
$2,377 47,186 - - - - - - - - - - - - $2,377
47,186
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,070
Cost:
$4,700
$3,142 62,427 $320 101 - - $(-1,392) (-266) - - - - - - $3,142
62,427
kWh
$320
101
kW-months/year
-
-
$
$(-1,392)
(-266)
MMBtu
-
-
MMBtu
-
-
$
-
-
%
04: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,617
Cost:
-
- - - - $1,617 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,617
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$856
Cost:
$890
- - - - - - $856 131 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$856
131
MMBtu
-
-
MMBtu
-
-
$
-
-
%
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$752
Cost:
$490
- - - - - - $752 115 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$752
115
MMBtu
-
-
MMBtu
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$666
Cost:
$1,088
$518 10,258 $148 47 - - - - - - - - - - $518
10,258
kWh
$148
47
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$387
Cost:
$600
$387 7,620 - - - - - - - - - - - - $387
7,620
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$375
Cost:
$230
$375 7,620 - - - - - - - - - - - - $375
7,620
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$212
Cost:
$518
$163 3,224 $49 16 - - - - - - - - - - $163
3,224
kWh
$49
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
11: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$8,450
Cost:
$52,500
$7,036 139,801 $1,414 448 - - - - - - - - - - $7,036
139,801
kWh
$1,414
448
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
12: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$437,500
Cost:
$784,300
- (-115,768) - - - - - - - - - - $437,500 - -
(-115,768)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
$437,500
-
%
13: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$1,875
Cost:
$965
- - - - - - - - - - $1,875 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$1,875
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,082,321
Cost:
$2,235,905
$196,839 5,793,669 $56,770 29,949 $1,617 - $504,536 96,379 $(-116,816) (-128,427) $1,875 - $437,500 - $196,839
5,793,669
kWh
$56,770
29,949
kW-months/year
$1,617
-
$
$504,536
96,379
MMBtu
$(-116,816)
(-128,427)
MMBtu
$1,875
-
$
$437,500
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Fuel Oil #2 Wood Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Fuel Oil #2 Wood Personnel Changes Increase in Production