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IAC Assessment: MI0071
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IAC Assessment: MI0071
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IAC Center University of Miami
Assessment Year 2004
Principal Product Air Diffusers and Grills
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 143
Plant Area (Sq.Ft.) 51,720
Annual Production 0 Units
Production Hrs. Annual 2,210
Location (State) Fl
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $22,124 433,378 kWh $0.05
Electricity Demand $13,578 1,883 kW-months/year $7.21
Electricity Fees $8,158 - $ -
TOTAL ENERGY COSTS $43,860
RECOMMENDED SAVINGS* $148,559 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,628
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Administrative Changes Primary Product By-product Production Electricity Usage Personnel Changes Administrative Changes Primary Product By-product Production
$ kWh $ $ $ $ $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$491
Cost:
$2,100
$1,791 37,600 $(-1,300) - - - - - - - $1,791
37,600
kWh
$(-1,300)
-
$
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$(-1,062)
Cost:
$2,080
$1,018 21,367 $(-2,080) - - - - - - - $1,018
21,367
kWh
$(-2,080)
-
$
-
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$808
Cost:
$2,527
$808 17,586 - - - - - - - - $808
17,586
kWh
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$10,520
Cost:
$2,160
- - $(-2,080) - - - $12,600 - - - -
-
kWh
$(-2,080)
-
$
-
-
$
$12,600
-
$
-
-
$
05: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,800
Cost:
$2,080
- - - - - - $4,800 - - - -
-
kWh
-
-
$
-
-
$
$4,800
-
$
-
-
$
06: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$76,111
Cost:
$10,040
- - - - - - - - $76,111 - -
-
kWh
-
-
$
-
-
$
-
-
$
$76,111
-
$
07: 4.5110 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$3,300
Cost:
$30
- - - - $3,300 - - - - - -
-
kWh
-
-
$
$3,300
-
$
-
-
$
-
-
$
08: 4.5220 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$53,591
Cost:
$28,480
- - - - $53,591 - - - - - -
-
kWh
-
-
$
$53,591
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$148,559
Cost:
$49,497
$3,617 76,553 $(-5,460) - $56,891 - $17,400 - $76,111 - $3,617
76,553
kWh
$(-5,460)
-
$
$56,891
-
$
$17,400
-
$
$76,111
-
$
TOTAL IMPLEMENTED Savings:
$58,628
Cost:
$37,267
$3,617 76,553 $(-3,380) - $53,591 - $4,800 - - - $3,617
76,553
kWh
$(-3,380)
-
$
$53,591
-
$
$4,800
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $ $ $ $ $
Electricity Usage Personnel Changes Administrative Changes Primary Product By-product Production Electricity Usage Personnel Changes Administrative Changes Primary Product By-product Production