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IAC logo
IAC Assessment: MI0162
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: MI0162
IAC Center University of Miami
Assessment Year 2008
Principal Product Pharmaceutical Medication
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $100,000,000
# of Employees 143
Plant Area (Sq.Ft.) 1,000,000
Annual Production 100,000 Pounds
Production Hrs. Annual 8,568
Location (State) PR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,447,109 17,041,200 kWh $0.14
Electricity Demand $227,658 27,989 kW/month $8.13
Electricity Fees $20,151 - $ -
Fuel Oil #6 $2,018,471 104,310 MMBtu $19.35
TOTAL ENERGY COSTS $4,713,389
RECOMMENDED SAVINGS* $1,418,768 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $195,738
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost
$ kWh $ kW/month $ MMBtu $ $
01: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$1,069,901
Cost:
$2,000,000
$479,531 3,339,353 $38,829 398 $551,541 22,802 - - $479,531
3,339,353
kWh
$38,829
398
kW/month
$551,541
22,802
MMBtu
-
-
$
02: 3.2161 CLOSELY MONITOR CHEMICAL ADDITIONS TO INCREASE BATH LIFE Savings:
$98,398
Cost:
$18,460
- - - - - - $98,398 - -
-
kWh
-
-
kW/month
-
-
MMBtu
$98,398
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$86,183
Cost:
$45,980
$79,851 556,064 $6,332 779 - - - - $79,851
556,064
kWh
$6,332
779
kW/month
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$73,832
Cost:
$1,750
- - - - $73,832 3,816 - - -
-
kWh
-
-
kW/month
$73,832
3,816
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$61,527
Cost:
$56,000
- - - - $61,527 3,180 - - -
-
kWh
-
-
kW/month
$61,527
3,180
MMBtu
-
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$11,109
Cost:
$400
- - - - $11,109 736 - - -
-
kWh
-
-
kW/month
$11,109
736
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,769
Cost:
$1,210
$8,105 56,442 $664 82 - - - - $8,105
56,442
kWh
$664
82
kW/month
-
-
MMBtu
-
-
$
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$5,419
Cost:
$4,800
$5,001 34,828 $418 52 - - - - $5,001
34,828
kWh
$418
52
kW/month
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,630
Cost:
$40
$3,350 23,331 $280 35 - - - - $3,350
23,331
kWh
$280
35
kW/month
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,418,768
Cost:
$2,128,640
$575,838 4,010,018 $46,523 1,346 $698,009 30,534 $98,398 - $575,838
4,010,018
kWh
$46,523
1,346
kW/month
$698,009
30,534
MMBtu
$98,398
-
$
TOTAL IMPLEMENTED Savings:
$195,738
Cost:
$21,860
$11,455 79,773 $944 117 $84,941 4,552 $98,398 - $11,455
79,773
kWh
$944
117
kW/month
$84,941
4,552
MMBtu
$98,398
-
$
Savings
Cost
$ kWh $ kW/month $ MMBtu $ $
Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost