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IAC Assessment: MI0238
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IAC Assessment: MI0238
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IAC Center University of Miami
Assessment Year 2013
Principal Product Plastic building Materials
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 85,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 4,992
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,363 2,543,600 kWh $0.05
Electricity Demand $83,981 7,184 kW-months/year $11.69
Electricity Fees $38,433 - $ -
TOTAL ENERGY COSTS $245,778
RECOMMENDED SAVINGS* $92,845 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,487
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$33,139
Cost:
$21,580
$20,900 435,409 $12,239 1,047 $20,900
435,409
kWh
$12,239
1,047
kW-months/year
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$11,581
Cost:
$2,980
$7,303 152,164 $4,278 366 $7,303
152,164
kWh
$4,278
366
kW-months/year
03: 2.3311 REPLACE DC EQUIPMENT WITH AC EQUIPMENT Savings:
$10,510
Cost:
$12,640
$6,629 138,216 $3,881 332 $6,629
138,216
kWh
$3,881
332
kW-months/year
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$8,487
Cost:
$160
$5,354 111,540 $3,133 268 $5,354
111,540
kWh
$3,133
268
kW-months/year
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,459
Cost:
$1,660
$4,855 101,151 $3,604 308 $4,855
101,151
kWh
$3,604
308
kW-months/year
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,663
Cost:
$560
$3,383 80,906 $2,280 195 $3,383
80,906
kWh
$2,280
195
kW-months/year
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,216
Cost:
$2,600
$3,907 81,390 $1,309 112 $3,907
81,390
kWh
$1,309
112
kW-months/year
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,961
Cost:
$80
$3,007 62,646 $1,954 167 $3,007
62,646
kWh
$1,954
167
kW-months/year
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,605
Cost:
$5,740
$2,449 52,464 $2,156 190 $2,449
52,464
kWh
$2,156
190
kW-months/year
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$224
Cost:
$430
$141 2,945 $83 7 $141
2,945
kWh
$83
7
kW-months/year
TOTAL RECOMMENDED Savings:
$92,845
Cost:
$48,430
$57,928 1,218,831 $34,917 2,992 $57,928
1,218,831
kWh
$34,917
2,992
kW-months/year
TOTAL IMPLEMENTED Savings:
$71,487
Cost:
$34,720
$44,768 934,118 $26,719 2,291 $44,768
934,118
kWh
$26,719
2,291
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand