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IAC Assessment: MO0198
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IAC Assessment: MO0198
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Carbonated Beverages
NAICS n/a
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 270
Plant Area (Sq.Ft.) 38,750
Annual Production 3,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,628 1,592,028 kWh $0.02
Electricity Demand $26,450 400 kW-months/year $66.13
Electricity Fees $5,723 - $ -
Natural Gas $46,005 10,742 MMBtu $4.28
TOTAL ENERGY COSTS $124,258
RECOMMENDED SAVINGS* $44,951 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,553
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$19,395
Cost:
$15,000
- - - - - - - - $19,395 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$19,395
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$7,440
Cost:
$4,500
- - - - - - - - $7,440 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$7,440
-
$
03: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$3,488
Cost:
$10,000
- - - - - - - - $3,488 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$3,488
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,990
Cost:
$5,544
$1,144 40,152 $846 13 - - - - - - $1,144
40,152
kWh
$846
13
kW-months/year
-
-
gal
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,061
Cost:
$1,790
$611 21,395 $450 7 - - - - - - $611
21,395
kWh
$450
7
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$148
Cost:
-
$115 4,103 $33 1 - - - - - - $115
4,103
kWh
$33
1
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$243
Cost:
$48
$150 5,275 $93 1 - - - - - - $150
5,275
kWh
$93
1
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$152
Cost:
$40
$92 3,224 $60 1 - - - - - - $92
3,224
kWh
$60
1
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$4,582
Cost:
$8,400
$4,582 270,809 - - - - - - - - $4,582
270,809
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
10: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$276
Cost:
-
- - - - - - $276 19,200 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$276
19,200
lb
-
-
$
11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$6,176
Cost:
$18,000
- - - - $6,176 66,764 - - - - -
-
kWh
-
-
kW-months/year
$6,176
66,764
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$44,951
Cost:
$63,322
$6,694 344,958 $1,482 23 $6,176 66,764 $276 19,200 $30,323 - $6,694
344,958
kWh
$1,482
23
kW-months/year
$6,176
66,764
gal
$276
19,200
lb
$30,323
-
$
TOTAL IMPLEMENTED Savings:
$30,553
Cost:
$26,882
$2,020 70,925 $1,422 22 - - $276 19,200 $26,835 - $2,020
70,925
kWh
$1,422
22
kW-months/year
-
-
gal
$276
19,200
lb
$26,835
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost