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IAC Assessment: MO0199
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IAC Assessment: MO0199
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Small Engines
NAICS n/a
SIC 3519 - Internal Combustion Engines, Nec
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 252,000
Annual Production 539,250 Pieces
Production Hrs. Annual 8,232
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Demand $574,646 54,332 kW-months/year $10.58
Electricity Fees $100,349 - $ -
Natural Gas $349,326 68,290 MMBtu $5.12
TOTAL ENERGY COSTS $1,123,321
RECOMMENDED SAVINGS* $347,402 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $344,524
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $
01: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$216,153
Cost:
$80,000
- - - - $216,153 4,380 - - -
-
kWh
-
-
kW-months/year
$216,153
4,380
gal
-
-
$
02: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$20,939
Cost:
$19,000
- - - - $20,939 178,278 - - -
-
kWh
-
-
kW-months/year
$20,939
178,278
gal
-
-
$
03: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$25,800
Cost:
$20,000
- - - - - - $25,800 - -
-
kWh
-
-
kW-months/year
-
-
gal
$25,800
-
$
04: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$18,045
Cost:
$15,000
- - - - - - $18,045 - -
-
kWh
-
-
kW-months/year
-
-
gal
$18,045
-
$
05: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$10,080
Cost:
$10,000
- - - - - - $10,080 - -
-
kWh
-
-
kW-months/year
-
-
gal
$10,080
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,940
Cost:
$9,500
- - - - - - $4,940 - -
-
kWh
-
-
kW-months/year
-
-
gal
$4,940
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$38,120
Cost:
$550
$38,120 1,279,601 - - - - - - $38,120
1,279,601
kWh
-
-
kW-months/year
-
-
gal
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,447
Cost:
$28,282
$7,070 237,397 $3,377 50 - - - - $7,070
237,397
kWh
$3,377
50
kW-months/year
-
-
gal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,878
Cost:
$80
$2,246 75,322 $632 9 - - - - $2,246
75,322
kWh
$632
9
kW-months/year
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$347,402
Cost:
$182,412
$47,436 1,592,320 $4,009 59 $237,092 182,658 $58,865 - $47,436
1,592,320
kWh
$4,009
59
kW-months/year
$237,092
182,658
gal
$58,865
-
$
TOTAL IMPLEMENTED Savings:
$344,524
Cost:
$182,332
$45,190 1,516,998 $3,377 50 $237,092 182,658 $58,865 - $45,190
1,516,998
kWh
$3,377
50
kW-months/year
$237,092
182,658
gal
$58,865
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Ancillary Material Cost