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IAC Assessment: MO0205
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IAC Assessment: MO0205
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Extruded Plastic Pellets
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 50,000
Annual Production 10,200,000 Pieces
Production Hrs. Annual 4,368
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $184,668 3,599,941 kWh $0.05
Electricity Demand $23,208 1,008 kW-months/year $23.02
Electricity Fees $10,653 - $ -
Natural Gas $16,796 2,720 MMBtu $6.18
TOTAL ENERGY COSTS $247,969
RECOMMENDED SAVINGS* $48,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,303
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$12,804
Cost:
$25,000
- - - - - - $12,804 - -
-
kWh
-
-
kW-months/year
-
-
lb
$12,804
-
$
02: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$10,000
Cost:
$12,500
- - - - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,000
-
$
03: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$7,328
Cost:
$20,000
- - - - - - $7,328 - -
-
kWh
-
-
kW-months/year
-
-
lb
$7,328
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,145
Cost:
$1,880
$1,025 19,930 $120 5 - - - - $1,025
19,930
kWh
$120
5
kW-months/year
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$505
Cost:
$677
$454 8,792 $51 2 - - - - $454
8,792
kWh
$51
2
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$109
Cost:
$207
$104 2,052 $5 1 - - - - $104
2,052
kWh
$5
1
kW-months/year
-
-
lb
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$828
Cost:
$100
$773 14,947 $55 2 - - - - $773
14,947
kWh
$55
2
kW-months/year
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,652
Cost:
$5,692
$2,357 45,721 $295 13 - - - - $2,357
45,721
kWh
$295
13
kW-months/year
-
-
lb
-
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$5,712
Cost:
-
- - - - $5,712 204 - - -
-
kWh
-
-
kW-months/year
$5,712
204
lb
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$6,932
Cost:
$4,860
- - - - $6,932 120,000 - - -
-
kWh
-
-
kW-months/year
$6,932
120,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$48,015
Cost:
$70,916
$4,713 91,442 $526 23 $12,644 120,204 $30,132 - $4,713
91,442
kWh
$526
23
kW-months/year
$12,644
120,204
lb
$30,132
-
$
TOTAL IMPLEMENTED Savings:
$42,303
Cost:
$70,916
$4,713 91,442 $526 23 $6,932 120,000 $30,132 - $4,713
91,442
kWh
$526
23
kW-months/year
$6,932
120,000
lb
$30,132
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost