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IAC Assessment: MO0269
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IAC Assessment: MO0269
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IAC Center University of Missouri, Rolla
Assessment Year 1999
Principal Product Plastic Injection Molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 265
Plant Area (Sq.Ft.) 250,000
Annual Production 400,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $376,023 8,780,774 kWh $0.04
Electricity Demand $29,022 1,674 kW-months/year $17.34
Electricity Fees $51,507 - $ -
Natural Gas $17,103 3,440 MMBtu $4.97
TOTAL ENERGY COSTS $513,191
RECOMMENDED SAVINGS* $968,139 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$22,189
Cost:
$4,604
$22,189 452,814 - - - - - - - - $22,189
452,814
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$8,727
Cost:
$22,000
$14,350 293,083 $590 34 $(-6,213) (-1,250) - - - - $14,350
293,083
kWh
$590
34
kW-months/year
$(-6,213)
(-1,250)
MMBtu
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,256
Cost:
$7,330
$3,875 79,132 $381 22 - - - - - - $3,875
79,132
kWh
$381
22
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$681
Cost:
$80
$646 13,189 $35 2 - - - - - - $646
13,189
kWh
$35
2
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$21,492
Cost:
-
- - - - - - $21,492 30,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$21,492
30,000
lb
-
-
$
06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,800
Cost:
-
- - - - - - $6,800 6,800 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,800
6,800
lb
-
-
$
07: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$539,784
Cost:
$10,944
- - - - - - - - $539,784 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$539,784
-
$
08: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$359,856
Cost:
$10,944
- - - - - - - - $359,856 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$359,856
-
$
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$4,354
Cost:
$157
- - - - - - - - $4,354 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$4,354
-
$
TOTAL RECOMMENDED Savings:
$968,139
Cost:
$56,059
$41,060 838,218 $1,006 58 $(-6,213) (-1,250) $28,292 36,800 $903,994 - $41,060
838,218
kWh
$1,006
58
kW-months/year
$(-6,213)
(-1,250)
MMBtu
$28,292
36,800
lb
$903,994
-
$
TOTAL IMPLEMENTED Savings:
$38,280
Cost:
$12,171
$26,710 545,135 $416 24 - - $6,800 6,800 $4,354 - $26,710
545,135
kWh
$416
24
kW-months/year
-
-
MMBtu
$6,800
6,800
lb
$4,354
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes