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IAC Assessment: MS0078
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IAC Assessment: MS0078
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IAC Center Mississippi State
Assessment Year 1997
Principal Product hydraulic cylinders
NAICS n/a
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $5,000,000-$10,000,000
# of Employees 103
Plant Area (Sq.Ft.) 85,000
Annual Production 40,000 Pieces
Production Hrs. Annual 4,000
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,706 1,997,655 kWh $0.06
Electricity Demand $32,590 5,376 kW-months/year $6.06
Electricity Fees $8,212 - $ -
Natural Gas $11,569 1,740 MMBtu $6.65
TOTAL ENERGY COSTS $178,079
RECOMMENDED SAVINGS* $116,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,085
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$2,069
Cost:
$470
- - - - $2,069 311 - - - - -
-
kWh
-
-
kW-months/year
$2,069
311
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,291
Cost:
$3,272
$841 19,930 $450 75 - - - - - - $841
19,930
kWh
$450
75
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,744
Cost:
$3,000
- - $3,744 - - - - - - - -
-
kWh
$3,744
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$5,932
Cost:
$6,905
$6,262 147,421 $3,600 600 $(-3,930) (-591) - - - - $6,262
147,421
kWh
$3,600
600
kW-months/year
$(-3,930)
(-591)
MMBtu
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,225
Cost:
$200
$2,225 52,462 - - - - - - - - $2,225
52,462
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$790
Cost:
$1,995
- - - - $790 119 - - - - -
-
kWh
-
-
kW-months/year
$790
119
MMBtu
-
-
$
-
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$81,746
Cost:
$22,500
- - - - - - - - $81,746 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$81,746
-
$
08: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$18,500
Cost:
$20,000
- - - - - - $18,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,500
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$116,297
Cost:
$58,342
$9,328 219,813 $7,794 675 $(-1,071) (-161) $18,500 - $81,746 - $9,328
219,813
kWh
$7,794
675
kW-months/year
$(-1,071)
(-161)
MMBtu
$18,500
-
$
$81,746
-
$
TOTAL IMPLEMENTED Savings:
$24,085
Cost:
$23,942
$3,066 72,392 $450 75 $2,069 311 $18,500 - - - $3,066
72,392
kWh
$450
75
kW-months/year
$2,069
311
MMBtu
$18,500
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production