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IAC Assessment: MS0087
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IAC Assessment: MS0087
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IAC Center Mississippi State
Assessment Year 1997
Principal Product Convertible Sofas, Sinuous Springs, and Drop-in Coil Springs
NAICS n/a
SIC 3495 - Wire Springs
Sales $10,000,000-$50,000,000
# of Employees 151
Plant Area (Sq.Ft.) 271,702
Annual Production 55,500,000 Pieces
Production Hrs. Annual 4,000
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,354 1,389,508 kWh $0.04
Electricity Demand $31,450 4,478 kW-months/year $7.02
Electricity Fees $1,412 - $ -
Natural Gas $46,279 12,018 MMBtu $3.85
TOTAL ENERGY COSTS $86,363
RECOMMENDED SAVINGS* $67,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,366
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,870
Cost:
$1,500
- - $5,870 - - - - - - - - - -
-
kWh
$5,870
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
02: 2.7122 DISCONNECT BALLASTS Savings:
$313
Cost:
$150
$175 5,569 $138 17 - - - - - - - - $175
5,569
kWh
$138
17
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,944
Cost:
$275
$1,084 35,170 $860 106 - - - - - - - - $1,084
35,170
kWh
$860
106
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,232
Cost:
$7,102
$1,624 39,566 $608 75 - - - - - - - - $1,624
39,566
kWh
$608
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$1,607
Cost:
$561
- - - - $1,607 417 - - - - - - -
-
kWh
-
-
kW-months/year
$1,607
417
MMBtu
-
-
lb
-
-
$
-
-
%
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,564
Cost:
$11,519
- - - - $6,564 1,705 - - - - - - -
-
kWh
-
-
kW-months/year
$6,564
1,705
MMBtu
-
-
lb
-
-
$
-
-
%
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,400
Cost:
-
- - - - - - $900 9,600 $1,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$900
9,600
lb
$1,500
-
$
-
-
%
08: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$46,844
Cost:
$20,800
- - - - - - - - - - $46,844 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$46,844
-
%
TOTAL RECOMMENDED Savings:
$67,774
Cost:
$41,907
$2,883 80,305 $7,476 198 $8,171 2,122 $900 9,600 $1,500 - $46,844 - $2,883
80,305
kWh
$7,476
198
kW-months/year
$8,171
2,122
MMBtu
$900
9,600
lb
$1,500
-
$
$46,844
-
%
TOTAL IMPLEMENTED Savings:
$14,366
Cost:
$9,588
$2,883 80,305 $7,476 198 $1,607 417 $900 9,600 $1,500 - - - $2,883
80,305
kWh
$7,476
198
kW-months/year
$1,607
417
MMBtu
$900
9,600
lb
$1,500
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production