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IAC Assessment: MS0091
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IAC Assessment: MS0091
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IAC Center Mississippi State
Assessment Year 1997
Principal Product band saw blades
NAICS n/a
SIC 3425 - Saw Blades And Handsaws
Sales $10,000,000-$50,000,000
# of Employees 139
Plant Area (Sq.Ft.) 330,000
Annual Production 15,000 Thousand Feet
Production Hrs. Annual 4,848
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $426,605 9,245,897 kWh $0.05
Electricity Demand $57,753 20,712 kW-months/year $2.79
Electricity Fees $113,098 - $ -
Natural Gas $29,700 7,874 MMBtu $3.77
TOTAL ENERGY COSTS $639,833
RECOMMENDED SAVINGS* $46,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,226
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,189
Cost:
$20,713
$3,565 81,477 $627 227 $997 - - - - - - - - - $3,565
81,477
kWh
$627
227
kW-months/year
$997
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,473
Cost:
$1,929
- - - - - - $2,473 656 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,473
656
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,842
Cost:
$298
$1,336 30,481 $166 60 $340 - - - - - - - - - $1,336
30,481
kWh
$166
60
kW-months/year
$340
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,735
Cost:
$275
$2,673 60,961 $531 121 $531 - - - - - - - - - $2,673
60,961
kWh
$531
121
kW-months/year
$531
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$3,856
Cost:
$10,000
- - - - - - $(-2,744) (-728) $6,600 12,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-2,744)
(-728)
MMBtu
$6,600
12,000
gal
-
-
$
-
-
$
06: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$26,640
Cost:
$13,000
- - - - - - - - $2,640 4,800 - - $24,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,640
4,800
gal
-
-
$
$24,000
-
$
07: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$2,460
Cost:
$1,390
- - - - - - - - - - $1,440 - $1,020 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$1,440
-
$
$1,020
-
$
TOTAL RECOMMENDED Savings:
$46,195
Cost:
$47,605
$7,574 172,919 $1,324 408 $1,868 - $(-271) (-72) $9,240 16,800 $1,440 - $25,020 - $7,574
172,919
kWh
$1,324
408
kW-months/year
$1,868
-
$
$(-271)
(-72)
MMBtu
$9,240
16,800
gal
$1,440
-
$
$25,020
-
$
TOTAL IMPLEMENTED Savings:
$13,226
Cost:
$22,676
$7,574 172,919 $1,324 408 $1,868 - - - - - $1,440 - $1,020 - $7,574
172,919
kWh
$1,324
408
kW-months/year
$1,868
-
$
-
-
MMBtu
-
-
gal
$1,440
-
$
$1,020
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost