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IAC Assessment: MS0109
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IAC Assessment: MS0109
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IAC Center Mississippi State
Assessment Year 1998
Principal Product Injection Molded Plastic Parts (Auto)
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 77,000
Annual Production 18,500,000 Pieces
Production Hrs. Annual 5,640
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,289 11,970,985 kWh $0.02
Electricity Demand $124,245 27,775 kW-months/year $4.47
Electricity Fees $160,050 - $ -
TOTAL ENERGY COSTS $523,656
RECOMMENDED SAVINGS* $327,401 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,906
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,140
Cost:
$3,776
$310 29,015 $438 86 $392 - - - - - - - - - - - $310
29,015
kWh
$438
86
kW-months/year
$392
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$402
Cost:
$232
$175 16,413 - - $227 - - - - - - - - - - - $175
16,413
kWh
-
-
kW-months/year
$227
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,627
Cost:
$6,800
$2,893 271,688 - - $3,734 - - - - - - - - - - - $2,893
271,688
kWh
-
-
kW-months/year
$3,734
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,919
Cost:
$17,023
$1,711 160,610 - - $2,208 - - - - - - - - - - - $1,711
160,610
kWh
-
-
kW-months/year
$2,208
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,077
Cost:
$1,898
$470 43,962 - - $607 - - - - - - - - - - - $470
43,962
kWh
-
-
kW-months/year
$607
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,495
Cost:
$39,000
- - - - $14,495 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,495
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,287
Cost:
-
$998 93,787 - - $1,289 - - - - - - - - - - - $998
93,787
kWh
-
-
kW-months/year
$1,289
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,944
Cost:
$6,500
- - - - - - - - $1,264 93,600 - - - - $4,680 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$1,264
93,600
lb
-
-
$
-
-
$
$4,680
-
$
09: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$8,290
Cost:
$4,765
$1,873 175,850 - - $2,417 - $4,000 5,000 - - - - - - - - $1,873
175,850
kWh
-
-
kW-months/year
$2,417
-
$
$4,000
5,000
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 4.5220 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$283,220
Cost:
$1,800,000
- - - - - - - - - - $50,760 - $232,460 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$50,760
-
$
$232,460
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$327,401
Cost:
$1,879,994
$8,430 791,325 $438 86 $25,369 - $4,000 5,000 $1,264 93,600 $50,760 - $232,460 - $4,680 - $8,430
791,325
kWh
$438
86
kW-months/year
$25,369
-
$
$4,000
5,000
gal
$1,264
93,600
lb
$50,760
-
$
$232,460
-
$
$4,680
-
$
TOTAL IMPLEMENTED Savings:
$4,906
Cost:
$5,906
$1,953 183,177 $438 86 $2,515 - - - - - - - - - - - $1,953
183,177
kWh
$438
86
kW-months/year
$2,515
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost