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IAC Assessment: MS0114
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IAC Assessment: MS0114
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IAC Center Mississippi State
Assessment Year 1998
Principal Product Mechanical Packages
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 72,000
Annual Production 52 Pieces
Production Hrs. Annual 2,080
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,442 1,366,354 kWh $0.05
Electricity Demand $14,430 4,991 kW-months/year $2.89
Electricity Fees $16,976 - $ -
Natural Gas $12,305 1,668 MMBtu $7.38
Fuel Oil #2 $3,600 147 MMBtu $24.49
TOTAL ENERGY COSTS $123,721
RECOMMENDED SAVINGS* $40,846 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,021
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ gal $ gal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,292
Cost:
$3,361
- - - - - - $9,292 1,259 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,292
1,259
MMBtu
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$463
Cost:
$710
$428 9,086 - - $35 - - - - - - - - - - - $428
9,086
kWh
-
-
kW-months/year
$35
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,444
Cost:
$892
$2,260 47,479 - - $184 - - - - - - - - - - - $2,260
47,479
kWh
-
-
kW-months/year
$184
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,750
Cost:
-
- - $9,414 3,581 - - - - - - - - - - $(-1,664) - -
-
kWh
$9,414
3,581
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
gal
$(-1,664)
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,460
Cost:
$954
$1,350 28,429 - - $110 - - - - - - - - - - - $1,350
28,429
kWh
-
-
kW-months/year
$110
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$577
Cost:
$308
$375 7,913 $118 45 $84 - - - - - - - - - - - $375
7,913
kWh
$118
45
kW-months/year
$84
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$15,435
Cost:
$2,360
- - - - - - - - - - $13,860 252 $1,575 63 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$13,860
252
gal
$1,575
63
gal
-
-
$
08: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,919
Cost:
$2,862
- - - - - - $1,919 260 - - - 2,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,919
260
MMBtu
-
-
MMBtu
-
2,000
gal
-
-
gal
-
-
$
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,506
Cost:
$4,518
$(-2,229) (-43,083) - - - - - - $3,600 147 - - - - $135 - $(-2,229)
(-43,083)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,600
147
MMBtu
-
-
gal
-
-
gal
$135
-
$
TOTAL RECOMMENDED Savings:
$40,846
Cost:
$15,965
$2,184 49,824 $9,532 3,626 $413 - $11,211 1,519 $3,600 147 $13,860 2,252 $1,575 63 $(-1,529) - $2,184
49,824
kWh
$9,532
3,626
kW-months/year
$413
-
$
$11,211
1,519
MMBtu
$3,600
147
MMBtu
$13,860
2,252
gal
$1,575
63
gal
$(-1,529)
-
$
TOTAL IMPLEMENTED Savings:
$3,021
Cost:
$1,200
$2,635 55,392 $118 45 $268 - - - - - - - - - - - $2,635
55,392
kWh
$118
45
kW-months/year
$268
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ gal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Liquid (non-haz) Other Liquid (haz) Personnel Changes