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IAC Assessment: MS0122
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IAC Assessment: MS0122
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IAC Center Mississippi State
Assessment Year 1998
Principal Product Automotive Hoses and Connectors
NAICS n/a
SIC 3585 - Refrigeration And Heating Equipment
Sales $10,000,000-$50,000,000
# of Employees 443
Plant Area (Sq.Ft.) 172,000
Annual Production 8,500,000 Pieces
Production Hrs. Annual 6,240
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $200,597 5,959,555 kWh $0.03
Electricity Demand $116,030 12,709 kW-months/year $9.13
Electricity Fees $7,384 - $ -
Natural Gas $57,030 8,487 MMBtu $6.72
TOTAL ENERGY COSTS $457,594
RECOMMENDED SAVINGS* $154,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,268
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Water Consumption One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Water Consumption One-time Revenue or Avoided Cost Increase in Production
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ Tgal $ $ $ %
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$19,058
Cost:
$2,430
$18,776 557,737 - - $282 - - - - - - - - - - - $18,776
557,737
kWh
-
-
kW-months/year
$282
-
$
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,247
Cost:
$4,950
- - - - $2,247 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,247
-
$
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,048
Cost:
$16,228
$2,867 85,287 $1,121 117 $60 - - - - - - - - - - - $2,867
85,287
kWh
$1,121
117
kW-months/year
$60
-
$
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,881
Cost:
$520
$5,796 169,109 - - $85 - - - - - - - - - - - $5,796
169,109
kWh
-
-
kW-months/year
$85
-
$
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$896
Cost:
$472
$883 26,377 - - $13 - - - - - - - - - - - $883
26,377
kWh
-
-
kW-months/year
$13
-
$
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,782
Cost:
$25
- - - - - - - - - - - - $2,782 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
Tgal
$2,782
-
$
-
-
%
07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$107,455
Cost:
$7,165
$(-2,681) (-78,253) - - - - $56,803 22,452,000 - - $53,333 - - - - - $(-2,681)
(-78,253)
kWh
-
-
kW-months/year
-
-
$
$56,803
22,452,000
Tgal
-
-
$
$53,333
-
Tgal
-
-
$
-
-
%
08: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$2,652
Cost:
$2,025
- - - - - - - - $(-5,616) - - - - - $8,268 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$(-5,616)
-
$
-
-
Tgal
-
-
$
$8,268
-
%
09: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$9,648
Cost:
$2,025
- - - - - - - - $(-5,616) - - - - - $15,264 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$(-5,616)
-
$
-
-
Tgal
-
-
$
$15,264
-
%
TOTAL RECOMMENDED Savings:
$154,667
Cost:
$35,840
$25,641 760,257 $1,121 117 $2,687 - $56,803 22,452,000 $(-11,232) - $53,333 - $2,782 - $23,532 - $25,641
760,257
kWh
$1,121
117
kW-months/year
$2,687
-
$
$56,803
22,452,000
Tgal
$(-11,232)
-
$
$53,333
-
Tgal
$2,782
-
$
$23,532
-
%
TOTAL IMPLEMENTED Savings:
$42,268
Cost:
$11,975
$24,572 726,846 - - $2,614 - - - $(-11,232) - - - $2,782 - $23,532 - $24,572
726,846
kWh
-
-
kW-months/year
$2,614
-
$
-
-
Tgal
$(-11,232)
-
$
-
-
Tgal
$2,782
-
$
$23,532
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ Tgal $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Water Consumption One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes Water Consumption One-time Revenue or Avoided Cost Increase in Production