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IAC Assessment: MS0194
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IAC Assessment: MS0194
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IAC Center Mississippi State
Assessment Year 2001
Principal Product Aluminum extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 114
Plant Area (Sq.Ft.) 170,000
Annual Production 55,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,091 9,129,000 kWh $0.01
Electricity Demand $109,905 21,981 kW-months/year $5.00
Electricity Fees $234,062 - $ -
Natural Gas $1,227,507 199,992 MMBtu $6.14
TOTAL ENERGY COSTS $1,697,637
RECOMMENDED SAVINGS* $2,403,334 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ %
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$110,856
Cost:
$4,050
- - - - - - - - $110,856 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$110,856
-
$
-
-
%
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$75,156
Cost:
$10,000
- - - - - - $75,156 12,636 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$75,156
12,636
MMBtu
-
-
$
-
-
%
03: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$26,678
Cost:
$32,890
- - - - - - $26,678 4,485 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$26,678
4,485
MMBtu
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,507
Cost:
$28,607
$16,915 532,383 $5,260 1,052 $332 - - - - - - - $16,915
532,383
kWh
$5,260
1,052
kW-months/year
$332
-
$
-
-
MMBtu
-
-
$
-
-
%
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,241
Cost:
$2,240
$3,248 102,241 $930 186 $63 - - - - - - - $3,248
102,241
kWh
$930
186
kW-months/year
$63
-
$
-
-
MMBtu
-
-
$
-
-
%
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$856
Cost:
$355
$843 26,549 - - $13 - - - - - - - $843
26,549
kWh
-
-
kW-months/year
$13
-
$
-
-
MMBtu
-
-
$
-
-
%
07: 2.7122 DISCONNECT BALLASTS Savings:
$824
Cost:
$1,560
$619 19,494 $193 39 $12 - - - - - - - $619
19,494
kWh
$193
39
kW-months/year
$12
-
$
-
-
MMBtu
-
-
$
-
-
%
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$536
Cost:
$355
$528 16,622 - - $8 - - - - - - - $528
16,622
kWh
-
-
kW-months/year
$8
-
$
-
-
MMBtu
-
-
$
-
-
%
09: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$2,041,680
Cost:
$1,000,000
- - - - - - - - - - $2,041,680 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$2,041,680
-
%
10: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$120,000
Cost:
$96,000
- - - - - - - - - - $120,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$120,000
-
%
TOTAL RECOMMENDED Savings:
$2,403,334
Cost:
$1,176,057
$22,153 697,289 $6,383 1,277 $428 - $101,834 17,121 $110,856 - $2,161,680 - $22,153
697,289
kWh
$6,383
1,277
kW-months/year
$428
-
$
$101,834
17,121
MMBtu
$110,856
-
$
$2,161,680
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Increase in Production