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IAC Assessment: MS0230
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IAC Assessment: MS0230
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IAC Center Mississippi State
Assessment Year 2003
Principal Product Investment castings
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $1,000,000-$5,000,000
# of Employees 23
Plant Area (Sq.Ft.) 30,000
Annual Production 200,000 Pieces
Production Hrs. Annual 2,080
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,998 1,868,080 kWh $0.04
Electricity Demand $109,611 9,842 kW-months/year $11.14
Electricity Fees $11,132 - $ -
Natural Gas $58,437 11,125 MMBtu $5.25
TOTAL ENERGY COSTS $271,415
RECOMMENDED SAVINGS* $65,712 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,165
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$48,240
Cost:
$31,484
- - $45,084 3,900 $3,156 - - - - - -
-
kWh
$45,084
3,900
kW-months/year
$3,156
-
$
-
-
MMBtu
-
-
lb
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,927
Cost:
$50
- - - - $7,927 - - - - - -
-
kWh
-
-
kW-months/year
$7,927
-
$
-
-
MMBtu
-
-
lb
03: 3.5221 RECYCLE CASTING SAND Savings:
$6,972
Cost:
-
- - - - - - - - $6,972 263,708 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,972
263,708
lb
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$864
Cost:
$334
$807 22,180 - - $57 - - - - - $807
22,180
kWh
-
-
kW-months/year
$57
-
$
-
-
MMBtu
-
-
lb
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$724
Cost:
$1,800
- - - - - - $724 138 - - -
-
kWh
-
-
kW-months/year
-
-
$
$724
138
MMBtu
-
-
lb
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$514
Cost:
$1,080
$168 4,630 $312 27 $34 - - - - - $168
4,630
kWh
$312
27
kW-months/year
$34
-
$
-
-
MMBtu
-
-
lb
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$238
Cost:
$62
- - - - - - $238 5 - - -
-
kWh
-
-
kW-months/year
-
-
$
$238
5
MMBtu
-
-
lb
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$233
Cost:
$602
- - - - - - $233 44 - - -
-
kWh
-
-
kW-months/year
-
-
$
$233
44
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$65,712
Cost:
$35,412
$975 26,810 $45,396 3,927 $11,174 - $1,195 187 $6,972 263,708 $975
26,810
kWh
$45,396
3,927
kW-months/year
$11,174
-
$
$1,195
187
MMBtu
$6,972
263,708
lb
TOTAL IMPLEMENTED Savings:
$8,165
Cost:
$112
- - - - $7,927 - $238 5 - - -
-
kWh
-
-
kW-months/year
$7,927
-
$
$238
5
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)