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IAC Assessment: MS0231
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IAC Assessment: MS0231
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IAC Center Mississippi State
Assessment Year 2003
Principal Product Plastic bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 124
Plant Area (Sq.Ft.) 282,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 8,760
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,092,787 53,640,000 kWh $0.02
Electricity Demand $708,528 78,182 kW-months/year $9.06
Electricity Fees $499,491 - $ -
Natural Gas $165,450 25,019 MMBtu $6.61
TOTAL ENERGY COSTS $2,510,368
RECOMMENDED SAVINGS* $173,785 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,129
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$89,273
Cost:
$191,565
- - - - $89,273 - - - - - - - -
-
kWh
-
-
kW-months/year
$89,273
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$30,273
Cost:
$4,486
- - - - - - $30,273 4,578 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$30,273
4,578
MMBtu
-
-
$
-
-
Tgal
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$13,851
Cost:
$7,500
$10,728 670,487 $7,234 845 $1,889 - - - $(-6,000) - - - $10,728
670,487
kWh
$7,234
845
kW-months/year
$1,889
-
$
-
-
MMBtu
$(-6,000)
-
$
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$15,508
Cost:
$26,644
$8,381 547,585 $5,651 660 $1,476 - - - - - - - $8,381
547,585
kWh
$5,651
660
kW-months/year
$1,476
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$8,811
Cost:
$11,139
$7,557 472,303 - - $1,254 - - - - - - - $7,557
472,303
kWh
-
-
kW-months/year
$1,254
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,964
Cost:
$3,200
$3,952 247,020 $1,336 156 $676 - - - - - - - $3,952
247,020
kWh
$1,336
156
kW-months/year
$676
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,254
Cost:
$8,386
$2,789 174,326 $1,973 270 $492 - - - - - - - $2,789
174,326
kWh
$1,973
270
kW-months/year
$492
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,584
Cost:
$3,456
- - - - - - $3,584 542 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,584
542
MMBtu
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$995
Cost:
$2,905
$538 33,607 $363 42 $94 - - - - - - - $538
33,607
kWh
$363
42
kW-months/year
$94
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$152
Cost:
$119
$130 8,137 - - $22 - - - - - - - $130
8,137
kWh
-
-
kW-months/year
$22
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$120
Cost:
$10
- - - - - - - - - - $120 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$120
-
Tgal
TOTAL RECOMMENDED Savings:
$173,785
Cost:
$259,410
$34,075 2,153,465 $16,557 1,973 $95,176 - $33,857 5,120 $(-6,000) - $120 - $34,075
2,153,465
kWh
$16,557
1,973
kW-months/year
$95,176
-
$
$33,857
5,120
MMBtu
$(-6,000)
-
$
$120
-
Tgal
TOTAL IMPLEMENTED Savings:
$93,129
Cost:
$195,150
$130 8,137 - - $89,295 - $3,584 542 - - $120 - $130
8,137
kWh
-
-
kW-months/year
$89,295
-
$
$3,584
542
MMBtu
-
-
$
$120
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Water Consumption